Displaying items by tag: France
Update on France, April 2024
10 April 2024Heidelberg Materials announced this week that it is preparing to close its integrated cement plants at Beffes and Villiers-au-Bouin in France by October 2025. It framed the restructuring as a response to ‘a significant decline in cement sales in France’ and a plan to focus on low-carbon products. Unfortunately, local media reported that around 170 jobs will be lost at the two sites. The company says it is looking at ‘socially acceptable solutions’ including redeployment to other locations in the country.
Investment has been forthcoming from Heidelberg Materials France in recent years. It reminded everyone that it initiated a Euro400m scheme at its France-based subsidiary Ciments Calcia in late 2020. Most of this was earmarked towards a new production line at the Airvault plant, which is currently being built. Other schemes at the Beaucaire, Bussac-Forêt and Couvrot integrated plants followed. More recently, Heidelberg Materials launched a carbon capture, utilisation and storage (CCUS) project at Airvault, part of the GOCO2 initiative, with the aim of starting initial capture in 2030 with full 1Mt/yr capture planned later. What the company didn’t mention though was at the time of that 2020 investment it was also preparing to convert the integrated Gargenville plant into a grinding unit, stop white cement production at its Cruas plant with the intention of turning the site into a terminal and it wanted to reduce its workforce by around 140. To be fair to Heidelberg Materials though, it did have the same goal of reducing its specific net CO2 emissions. The added detail this week was that the group aims to generate half of its revenue from sustainable products that are either low-carbon or circular by 2030.
Heidelberg Materials France is not alone with its ambitions for low-carbon products. Holcim notably opened in early 2023 what it said was the first calcined clay unit in Europe at its Saint-Pierre-la-Cour cement plant. Heidelberg Materials then followed in May 2023 with the announcement of a calcined clay project at its Bussac-Forêt cement plant. Other clay projects from Vicat, NeoCem and Neo-Eco have been reported since then. The other prominent France-based blended cement producer that has steadily been building its business in recent years is Hoffmann Green Cement. More general plant upgrade projects that are also worth mentioning include Eqiom’s (CRH) upgrade to its Lumbres plant in February 2024 and the ignition of a new kiln at Lafarge France’s Martres-Tolosane plant in October 2023. Both of these projects have been framed as driving sustainability.
Graph 1: Cement production in France, 2014 - 2022. Source: France Ciment.
Heidelberg Materials’ assessment about the poor state of the cement market has been confirmed by local media. Sales reportedly started falling in 2022, were down by 6% year-on-year in 2023 and further downward pressure is expected in 2024. Production data shown in Graph 1 above released by France Ciment, the national cement association, doesn’t really show what has been happening with sales. Over the last 20 years production hit a high of around 22Mt in the mid-2000s before settling around 16 - 17Mt/yr from 2015 onwards. The more telling trend, perhaps, has been the increase in CEM II blended cements from 50% in 2012 to 64% in 2022. Cement production may have stayed roughly the same over the last decade but it is using less clinker than it used to. Hence the pressure on companies like Ciments Calcia to reduce clinker capacity.
A further cost pressure facing cement producers in France is the impending end to the price cap on electricity scheduled by the end of 2025. The government enacted the scheme in late 2021 at the end of the Covid-19 pandemic, but then carried on as energy prices spiked following the Russian invasion of Ukraine. France Ciment lobbied in August 2023 for further protection for the sector using the argument that decarbonisation was not possible without electricity available for a reasonable price. It added that decarbonising the cement sector in France with carbon capture would cost around Euro3.5bn. Electricity prices started rising in February 2024 as part of the government’s phase out of the scheme.
Finally, 17 people were arrested on 5 April 2024 in connection with a demonstration at Lafarge France’s Val-de-Reuil ready-mixed concrete plant in Eure. Environmental activists reportedly trespassed on the site, according to local press, causing an estimated Euro450,000 in damages with acts such as spraying foam into machinery, ripping up bags of cement, breaking windows and more. The activists presented their actions as a response to both the environmental impact of cement and concrete production and the ongoing legal allegations about Lafarge’s actions in Syria in the early 2010s. Lafarge France’s La Malle integrated plant was also similarly targeted in December 2022 when around 200 activists stormed the site and caused damage to machinery and property. Lafarge’s response at the time was to remark that there was a feeling of misunderstanding given that the La Malle plant was piloting various decarbonisation methods.
All of this presents a febrile picture of the cement sector in France. Sales are down, electricity costs are set to go up and producers are switching to low-carbon cement products. Alongside this they are also closing clinker production plants but are also investing in new decarbonisation projects. At the same time environmental protestors have also been targeting cement and concrete plants and Lafarge’s association with its former actions in Syria appear to have made it more of a target than the other manufacturers. It is unsurprising then that Holcim, the parent company of Lafarge France, has raised the risk of damage to the group’s reputation, with both the general public and investors, should it fail to meet its targets. Reaching net zero was never going to be easy but setting unrealistic targets is increasingly not an option.
Heidelberg Materials to close two plants in France
05 April 2024France: Heidelberg Materials has announced plans to close two of its plants in France - Beffes and Villiers-au-Bouin - by October 2025. This move is part of the company's restructuring efforts aimed at accelerating its decarbonisation efforts and focusing more on low-carbon products.
The decision comes amid a decline in cement sales in France, attributed to weak demand in the construction sector. 170 employees are affected by the impending closures of these plants, according to the company.
These closures align with Heidelberg Materials' commitment to focus on lower carbon alternatives, enhance energy efficiency, increase the use of alternative fuels, and reduce the clinker content in its cement products in France.
Ecocem launches low-carbon ACT cement range
27 March 2024France: Ecocem has launched a new low-carbon advanced cement technology (ACT) cement, aiming for widespread adoption in European construction projects. The ACT range promises a clinker concentration of 20%, lower than the current norm of 35% minimum.
Jean-Christophe Trassard, Director, Marketing of Sustainable Innovation, said "We achieve competitive rates by controlling granularity, the fineness of grinding and admixtures. We have also greatly developed our thinking on the addition of additives in our formulations, which required more than fifteen years of R&D and the filing of six patents."
This product contains locally sourced additives, with the capability to adapt mixes to regional availability. The ACT cement is expected to reduce water usage by one-third compared to conventional concrete. An ACT-based concrete reportedly emits 198kg CO₂/t, a substantial reduction from the 614kg CO₂/t for standard concrete in France.
Gaining market entry for ACT required European technical evaluation and European assessment document certification, currently pending in the EU Official Journal. Trassard added, "As we are dealing with clinker rates below the standards, we had to go through this certification, which gives us a very good passport for the European markets. However, local administrative variations will have to be carried out subsequently."
In France, Ecocem has already applied for ATEX certification to facilitate deployment of the ACT range, expected later in 2024. Ecocem aims to include the ACT range in standard norms by 2026.
Saint-Gobain invests in low-carbon cement technologies
15 March 2024France: Saint-Gobain is intensifying its commitment to low-carbon cement and concrete additives. The group has invested in Fortera, a start-up developing a process for low-carbon cement production. Fortera's ReCarb process reduces CO2 emissions by 70% in existing cement plants, contributing significantly to the goal of net-zero carbon cement production, especially when combined with renewable energy. Additionally, Saint-Gobain supports Ecocem, a leading company in low-carbon cement technologies in Europe, as a shareholder. Ecocem's ACT technology showcases a 70% reduction in carbon footprint compared to the average CEM II cement used in Europe.
Neo-Eco launches low-carbon clay binder
14 March 2024France: Neo-Eco has developed a low-carbon cement binder from clay excavated during the Grand Paris Express project. The process, developed at IMT Nord Europe, involves flash-calcination at about 700°C, allowing it to replace part of the clinker and emit approximately five times less CO2 than traditional methods. Neo-Eco's director, Christophe Deboffe, said that this new ingredient could constitute 30% of cement, maintaining the cost similar to traditional binders.
To commercialise this breakthrough, Neo-Eco established Neocem, a subsidiary based near Lille. Neocem has raised €23m to build a production plant in Saint-Maximin, Oise. Strategically located near waterways and Île-de-France, the plant will directly receive excavated materials from the Société du Grand Paris.
Starting in 2025, the facility will produce 100,000t/yr of flash-calcined clay, with potential to double its capacity in the future. Deboffe sees this as just the beginning, planning to establish more plants across France and Europe to meet the cement and ready-mix concrete industry's demand.
The clay supply is estimated to exceed 100Mt, ensuring a sustainable and ample source for the binder.
The facility is supported by the French government's ‘Première usine’ initiative under the France 2030 investment plan, with funding from investors like Bpifrance and CB Green. CB Green, based in Calais, is also developing a limestone filler production plant in Dunkerque with Ecocem, pointing to a future where cement could be composed equally of flash-calcined clay, limestone filler, and clinker. Bottom of Form
Heidelberg Materials France to trial carbon capture installation at Airvault cement plant
13 March 2024France: Heidelberg Materials France plans to install a 1Mt/yr carbon capture system at its Airvault cement plant in the New Aquitaine. The Airvault cement plant is undergoing an upgrade, including the replacement of two pre-existing semi-dry lines with a new dry line and pre-calciner. This will reduce the plant’s CO2 emissions by 30% per tonne, reduce its energy consumption by 10% per tonne, reduce its clinker factor and raise its alternative fuel substitution rate to 90%. CO2 capture is set to commence in 2030. The project is one of several, under the GOCO₂ carbon capture, storage and utilisation (CCUS) cluster, which also includes installations at Holcim France’s Saint-Pierre-La-Cour plant and Lhoist France’s Réty lime plant.
Chair Dominik von Achten said “We started an ambitious modernisation programme for our sites in France several years ago, with a planned investment of more than €400m. With the integration of AirvaultGOCO₂, we are now adding a cutting-edge project in the field of carbon capture to our previous efforts, which will enable a further, massive reduction of Heidelberg Materials’ carbon footprint in France.”
Chief sustainability officer Nicola Kimm added “Our approach in Airvault is a perfect example of Heidelberg Materials’ strategy to implement dedicated carbon reduction roadmaps. We are taking every possible step to reduce CO₂ emissions: Phasing out fossil fuels, reducing the clinker content of our cements, and improving energy efficiency. To mitigate the remaining residual emissions, we rely on CCUS – as part of an integrated scheme and with our strong partners in GOCO₂.”
Hoffmann Green Cement partners with Groupe Tartarin
11 March 2024France: Hoffmann Green Cement Technologies has signed a commercial partnership with Groupe Tartarin, a French company based in the town of Vienne, which specialise in a wide range of ready-to-use cements. This agreement will see Hoffmann Green Cement's clinker-free cements supplied to Groupe Tartarin's network of cement plants. This collaboration is part of Hoffmann Green's strategy to expand its presence in Western France and emphasises its commitment to the decarbonisation of the construction sector.
Julien Blanchard and David Hoffmann, co-founders of Hoffmann Green Cement Technologies, said "This new commercial agreement with Groupe Tartarin, a key construction player in the Vienne region, illustrates our shared commitment to the decarbonisation of the construction sector. As well as highlighting our desire to work with local players to achieve this objective, this collaboration strengthens our position in the ready-mix concrete market and supports our commercial expansion with regional players, particularly in Western France."
Nicolas Tartarin, CEO of Groupe Tartarin, added "This partnership with Hoffmann Green reflects Groupe Tartarin's commitment to decarbonising its business while preserving the quality of its concrete. Thanks to this collaboration and the use of Hoffmann Green's clinker-free cement, we are able to implement an innovative and environmentally friendly solution in the construction of our buildings, while guaranteeing the quality we offer our customers today."
France: Fives Group has partnered with Holcim to decarbonise its cement production processes. Fives conducted successful hydrogen tests at the La Malle site in France, achieving over 50% hydrogen substitution in cement production. This result also enabled a significant increase in the use of alternative fuels while still maintaining cement quality. The group has also developed a digital model to tailor this process to each cement plant's unique requirements.
France: Representatives from the global cement and concrete industry will meet in Paris on 7- 8 March 2024 for the Global Buildings and Climate Forum. Industry leaders will seek to set out a framework for sustainable, decarbonised buildings.
Global Cement & Concrete Association CEO Thomas Guillot said “Our industry has been leading the way on decarbonisation through the implementation of our 2050 Net Zero Concrete Roadmap, and as our Roadmap sets out we are committed to fully decarbonising this essential material.”
Bruno Pillon, Chair the French cement association France Ciment, said “France and the whole world will still need to rely on cement and concrete for future infrastructure. But it’s really important that the cement and construction sectors, governments and suppliers all work together to achieve our net zero goal.”
Xavier Guesnu appointed as CEO of Lafarge France
28 February 2024France: Holcim has appointed Xavier Guesnu as the CEO of Lafarge France. He succeeds François Petry, who is leaving the group.
Guesnu started his international career at Legrand before joining Bain & Company in 2005. He joined Lafarge in 2010 as the head of strategic business development and mergers and acquisitions. Operational management roles followed first in eastern Canada as managing director from 2013, then as the managing director of Holcim Poland from 2018. He holds an engineering degree from the École des Mines de Paris.