Displaying items by tag: Production
Shree Cement commences production at Nawalgarh cement plant
22 January 2024India: Shree Cement’s Nawalgarh cement plant has entered production, Dow Jones Newswires has reported. The plant has an integrated cement capacity of 4.2Mt/yr.
Pakistan raises first-half cement sales in 2024 financial year
04 January 2024Pakistan: Cement producers despatched 23.9Mt of cement during the first half of the 2024 financial year (1 July – 31 December 2023), up by 9.7% year-on-year from 21.8Mt in the first half of the previous financial year. The Nation newspaper has reported that exports more than doubled, to 3.65Mt from 1.73Mt.
The All Pakistan Cement Manufacturers Association (APCMA) expressed its concern over slow domestic sales. The association said “We are very hopeful that the government will speed up PSDP projects in order to increase cement demand and also give attention to our operational problems. Two major issues currently being faced by the cement industry are related to the new Axle Load regime and Track and Trace system. We have approached the concerned functionaries and expect to get a positive response.”
Update on Kyrgyzstan, January 2024
03 January 2024Kyrgyzstan had a couple of prominent stories in the press towards the end of December 2023 with news of a new plant and continuing data showing that cement production has grown.
The Chüy project was first announced by the government in mid-2022 when it signed an investment agreement with a consortium comprising representatives from Terek-Tash and ZENIT. More information on the unit emerged this week when the Russian-Kyrgyz Development Fund revealed that it made a loan of US$45m towards the scheme based in the northern Chüy region of the country. The plan is to build a 1.7Mt/yr plant with a budget of US$160m. Equipment to build the plant is reportedly being sourced from companies in China and Russia. Special features of the project include a waste heat recovery unit and the use of ash from the Bishkek Thermal Power Plant in the production process. The plant is expected to be launched in 2024.
Graph 1: Cement production in Kyrgyzstan, 2018 - 2023. Source: National Statistical Committee of the Kyrgyz Republic.
One reason why the government might be keen to build a new plant is because cement production has mostly grown in each of the past five years, with the exception of 2020, when the Covid-19 pandemic began. In 2022 it increased by 7% year-on-year to 2.7Mt and the latest data from the National Statistical Committee indicates that it rose by 11% year-on-year to 2.6Mt in the 11 months to the end of November 2023. If this rate held in December 2023 then it looks likely that the country will have produced just under 3Mt in 2023. At the same time the country’s exports of cement have also been falling. In November 2023 the government of Kazakhstan’s Jambyl Region said that it had found investors to support construction of a railway line between the locale and Kyrgyzstan due to a ‘building boom’ in the latter country.
Earlier in 2023 the Eurasian Development Bank (EDB) said it had earmarked US$48m for the modernisation of equipment at the Kant Cement plant, operated by Kazakhstan-based United Cement Group (UCG), also in Chüy region. The plant is the biggest in Kyrgyzstan, running five wet process production lines, according to the Global Cement Directory 2023. The EDB linked its investment to a hydroelectric project in the country that it is also funding, pointing out that such structures require lots of cement and concrete. This follows a previous upgrade project by owner Kazakhstan-based United Cement Group (UCG) at the plant from 2021 to March 2023. This involved efficiency and environmental gains such as installing bag filters and converting a cement grinding mill to a closed circuit. China-based and CNBM subsidiary China Triumph International Engineering was the lead project partner. In early December 2023 UCG announced that it had signed another contract with China Triumph International Engineering over the summer to build a new dry production line at the site with a clinker capacity of 0.8Mt/yr. At the time of the announcement it said that preparation of the construction site had started and that work had begun on installing a pile foundation.
Finally, one more Kyrgyz news story of note in recent months was the announcement in October 2023 that the government had effectively nationalised the Kurmentinsky Cement plant in Issyk-Kul Region. The reason why it had done so was unusual because it said that a 93% share in the company running the plant had been transferred to the State Property Management Agency following the death of its former owner. The former owner was one Kamchybek Kolbaev, an organised crime boss who had been listed on the US Department of State Transnational Organized Crime Rewards Program and was reportedly killed by state security services in early October 2023. The remaining shares in the plant have been passed to its workers and the government further said that it intends to upgrade the site.
The cement sector in Kyrgyzstan is modest and in need of modernisation. It appears to be having a resurgence at the moment though with production mounting and at least two major plant projects underway. The country is in a compelling position economically and geopolitically given its membership of the Russia-backed Commonwealth of Independent States (CIS) and its proximity to China. Various projects backed by the latter’s Belt and Road Initiative, both underway and forthcoming, would certainly appear to benefit from more efficient local cement production and higher volumes.
India: UltraTech Cement sold 27.3Mt of cement during the third quarter of the 2024 financial year, up by 6% year-on-year from third-quarter levels in the previous financial year. 26.1Mt (95%) of sales were in India, representing a 5% year-on-year rise in UltraTech Cement’s domestic sales. Throughout the quarter, the company produced 25.4Mt of grey cement and 480,000t of white cement, Press Trust of India News has reported.
UltraTech Cement’s 23 cement plants, one clinker plant and 29 grinding plants commanded an installed capacity of 138Mt/yr on 1 January 2024.
Vietnamese 11-month cement production declines by 4.5% in 2023
29 November 2023Vietnam: Cement plants produced 110Mt of cement during the 11-month period up to the end of November 2023, Việt Nam News has reported. The government’s General Statistics Office recorded a 4.5% year-on-year drop in national production volumes of cement in the year to date.
Uzbekistan increases nine-month production so far in 2023
31 October 2023Uzbekistan: The State Statistics Committee has reported that cement plants produced 9.2Mt of cement during the first nine months of 2023, up by 5.9% year-on-year from the corresponding period of 2022. The Uzbek Building Materials Producers’ Association says that the new 1.4Mt/yr Karakalpak cement plant will further add to full-year production volumes in 2023 when it comes online later in the year.
Spain: Cementos Molins has processed 75,000t of waste into alternative raw materials for use in its cement production since opening its Barcelona alternative raw materials plant in September 2022. The plant has a production capacity of 200,000t/yr. It produces the materials from construction and demolition waste and various industrial by-products.
Cementos Molins’ director of corporate development and sustainability, Carlos Martínez, said “Our commitment to the environment is intrinsically linked to our business model, which is based on the development of sustainable and innovative materials.” He continued “We provide a second life to industrial and construction waste that would otherwise end up in landfills, generating high-quality sustainable products from them. The plant has enabled all our cements to incorporate alternative raw materials in their production process. Furthermore, we are working to reduce the carbon footprint of all our concretes, ensuring that, in the short term, all of them include recycled aggregates in their manufacture."
India: The Odisha State Pollution Control Board has granted Shiva Cement consent to operate its Sundergarh cement plant up to production volumes of 1.5Mt/yr, Reuters has reported. The producer commissioned the plant’s 1.36Mt/yr-capacity clinker line in June 2023. At that time, the plant had consent to operate with clinker production volumes of up to 660,000t/yr.
Australia: Boral has been halting production at its various production plants when the cost of electricity becomes too high. “At a certain point during the day, when the price goes up to a certain level, our manufacturing stops,” Chief executive officer Vik Bansal told the Australian Financial Review energy and climate summit. He added that the company had assessed that it was cheaper to have “thousands of people waiting idle for the prices to come down than actually do the work.” Additional reporting by the Sydney Morning Herald newspaper revealed that Boral’s staff had been working overtime and in night shifts to manage energy costs and to maintain the supply of building material products to its customers. Bansal told the summit that the company’s electricity costs rose by 54% in the 12 months to the end of June 2023.
However, Bansal was not clear whether all or just some of Boral’s plants have been stopping production temporarily due to peak daily electricity prices. The company produces cement, lime, concrete, asphalt and aggregates at 360 locations.
Boral has signed a fixed-price, 10-year power purchase agreement that will cover 19% of its renewable electricity needs to 2035, but is reportedly struggling to find other cost-effective options. In August 2023 it also reduced its emissions reduction target to 2025 from 2019 figures to up to 14% from 19% previously. It blamed this on “external factors” such as delays in securing the required regulatory approvals for the next phases of an alternative fuel program.
InterCement may sell Brazilian business
06 October 2023Brazil: InterCement has hired BTG Pactual to help explore ‘capitalisation alternatives’ as part of a proposed restructuring, possibly involving the sale of the group’s Brazilian business. Valor International News has reported that Companhia Siderúrgica Nacional (CSN) Cimentos has signalled its interest in acquiring the business, while Votorantim Cimentos may group together with other cement companies to make a bid. This would entail a division of the assets in order to conform to Brazilian competition laws.
InterCement successfully secured a postponement for payment of its outstanding bank debt in September 2023. It owes net debt of US$1.5bn up to 2027, including a senior note of US$548m due in May 2024. InterCement operates 12.2Mt/yr worth of cement capacity, and produced 8.7Mt of cement in 2022.