Displaying items by tag: Upgrade
Insee Cement to upgrade Galle grinding plant in Sri Lanka
05 January 2022Sri Lanka: Insee Cement plans to spend US$56m on an upgrade to its Galle grinding plant in Southern Province. The project will add an additional 1Mt/yr of production capacity to the 1.4Mt/yr unit, according to the Daily News newspaper. Commissioning is scheduled by the end of 2023. The company’s integrated plant at Puttalam and its grinding plant at Galle have reportedly been running at full utilisation since mid-2020 to meet high local demand.
MAN Energy Solutions to supply compressor system for Norcem carbon capture and storage unit
29 December 2021Norway: Germany-based MAN Energy is supplying a compressor system for a carbon capture and storage (CCS) unit being built at Norcem’s Brevik cement plant. The scope of supply includes an RG 63-7 type electrically-powered compressor train. The steam generators cool the CO2 mixture between the compressor stages and generate steam that is in turn used for capture. The project will be the first to use the ‘Carbon Capture Heat Recovery’ technology (CCWHR) developed by MAN and Aker Carbon Capture. This new process allows the heat emerging from the compressor system to be recovered and used as steam to meet approximately one third of the total heat demand from the Aker Carbon Capture plant. Consequently, MAN says that the system solution demands less energy compared with conventional carbon-capture technologies.
Alexander Sobolyev, Head of Standardisation & Solutions at MAN Energy Solutions, said: "As part of the Norcem project, the digital-twin-based engineering approach of MAN Energy Solutions has led to concrete optimisations. The dynamic process simulation showed that originally planned system components, including heating, valves and additional pipes for safe plant operation, were not required. The time taken for a cold start of the plant can thus be reduced from around 12 hours to 20 minutes – an important characteristic as quick-start capability is always a central criterion for renewable energies."
Malawi/Zambia: Huaxin Cement says it has completed its acquisition of Lafarge Zambia and Lafarge Cement Malawi. In late December 2021 the Chinese cement producer completed the equity delivery conditions for Lafarge Cement Malawi. This follows a similar process for Lafarge Zambia in late November 2021.
In June 2021 Huaxin Cement said it had agreed to spend US$150m on purchasing a 75% stake in Lafarge Zambia and US$10m on acquiring Pan African Cement from Lafarge Cement Malawi. The former operates two integrated cement plants in Zambia with a combined production capacity of 1.5Mt/yr. The latter operates a 0.25Mt/yr grinding plant at Blantyre in Malawi. Following the completion of the takeover Huaxin Cement now intends to increase its cement grinding capacity in Malawi by 0.25Mt/yr.
Oman Cement opens bids for new production line at Rusayl plant line
22 December 2021Oman: Oman Cement Company has invited contractors to submit bids for work at its integrated Rusayl plant. It wants to build a new 10,000t/day production line (Line 4) and upgrade an existing line (Line 3) to 5000t/day from 4000t/day. The plans were originally released in September 2021. The company also intends to shut down Lines 1 and 2 once work is completed.
It was previously reported in October 2021 that the cement producer was spending US$300m on the project and that it had hired Switzerland-based PEG Resources. At this time the project had a commissioning date of 2024.
Cementos Argos to expand Piedras Azules cement plant
21 December 2021Honduras: Cementos Argos plans to expand the production capacity of its 1Mt/yr Piedras Azules cement plant by 35%. The plan is part of a group of planned projects, including solar power and alternative fuels, with a total investment value of US$23m. The company expects to complete all of the work before 2024. It says that the expanded operations will generate 500 new direct job opportunities.
The company will increase its energy supply from the Comayagua solar power plant to 25% of the plant’s requirements from 20% at present. It will also establish a new 1.2MW solar power plant at Río Blanquito. The cement producer will also strengthen its industrial waste co-processing operations with the aim of achieving 12% refuse-derived fuel (RDF) substitution rate by 2030, the equivalent of 5500t/yr. If reached, this will reduce the company’s carbon footprint in the country by 14%.
Chief executive officer (CEO) Luis Eduardo Tovar said "This investment is a vote of confidence of Argos in Honduras and represents our commitment to the country's economic reactivation and our firm determination to contribute to the consolidation of prosperous and sustainable communities based on competitive and visionary initiatives.” He continued “We will continue our efforts to promote the development of Honduran families through the creation of social value at a national level."
FLSmidth to carry out Pacasmayo cement plant upgrade
15 December 2021Peru: FLSmidth has secured a contract for the supply of a new pyro line for Cementos Pacasmayo’s Pacasmayo cement plant near Lima. The new line will give the plant an additional production capacity of 0.6Mt/yr. The supplier says that it plans to install a Cross-Bar cooler, low-NOx calciner, Jetflex burner, equipment for dosing and feeding and process automation. FLSmidth says that the upgrade will reduce the plant’s energy consumption and open new opportunities for the use of alternative fuel (AF).
FLSmidth’s head of projects and upgrades and senior vice president Anders Josefsen said “We are very excited to work with Cementos Pacasmayo on this project – not only on growing the business, but doing it in a sustainable way. The new line will be equipped with a state-of-the-art pyro system including several of our MissionZero solutions. With this, Pacasmayo makes a significant investment in future-proofing its production.” He added “The Pacasmayo project is a prime example of our capabilities within process design: ensuring the integration to an existing plant, while also demonstrating our ability to deliver equipment that meets demands for energy and fuel efficiency.”
Yanbu Cement completes production line upgrade
15 December 2021Saudi Arabia: Yanbu Cement has completed an upgrade project to Line 4 at its integrated plant. It previously, in April 2021, reported delays to the work due to difficulty obtaining spare parts. The cement producer says that the cost of the project remains unchanged.
Cemex and Carbon8 Systems partner for carbon capture research
10 December 2021Mexico/UK: Cemex has partnered with UK-based carbon capture equipment supplier Carbon8 Systems to evaluate possible uses of the supplier’s Accelerated Carbonation Technology (ACT) in the group’s cement production. Operators can use the equipment to produce carbon-infused sustainable materials from thermal residues. Cemex says that one possible application will be in the production of supplementary cementitious materials. Under the partnership, Carbon8 Systems will evaluate a range of Cemex’s byproducts for possible use, beginning at its Rüdersdorf cement plant in Germany and Rugby cement plant in the UK. It will also evaluate the suitability of alternative lightweight aggregates produced using ACT for sale in each market.
Executive vice president sustainability, commercial, and operations development Juan Romero said "This initiative with Carbon8 Systems is another example of the work we are doing with partners across industries, academia, and startups to tap into the latest innovation and disruptive technologies to achieve our ambition of delivering net-zero CO2 concrete globally to all of our customers."
Loma Negra inaugurates new line at L’Amalí cement plant
03 December 2021Argentina: Loma Negra has inaugurated the second production line at its L’Amalí cement plant. The El Cronista newspaper has reported that the InterCement subsidiary invested US$350m in the line, which expands the plant’s capacity by 40%. It previously started up the new line’s kiln in June 2021 but was later forced to suspend all clinker production at the plant due to a union dispute. It previously said it was close to commissioning the grinding mill and despatch unit for the line in August 2021.
Canada: France-based Fives FCB has secured a contract to upgrade the grinding unit at Ciment Québec’s Saint Basile integrated plant in Quebec. The supplier will install two FCB Horomill grinding workshops with FCB TSV 5000 THF classifiers, FCB aerodecanters and flash dryers and Fives TGT process filters. It said that its mills met the customer’s specifications: namely zero water use; minimum power consumption; data processing; and full automation with rapid recipe change.
Ciments Québec president and chief executive officer Luc Papillon said “After a thorough technical review of the various technologies available today for cement grinding, we have selected the Horomill, being confident that it is the best adapted solution for our multiple cements portfolio and our quest to reduce our cement environmental footprint.”