18 September 2017
Indian cement industry sitting on 100Mt of excess capacity 18 September 2017
India: The Cement Manufacturers Association (CMA) says that the local cement industry has 100Mt/yr of excess production capacity out of a total 425Mt/yr. The sector is sitting on over US$9.4bn of ‘sunk investment in surplus capacities’ but the CMA expects infrastructure schemes including railway projects to increase demand, according to the Press Trust of India. CMA President Shailendra Chouksey added that initiatives such as the Mumbai-Ahmedabad bullet train could raise cement consumption by 3 – 5Mt/yr.
In separate comments M P Rawal, the company administrator of JK Cements, confirmed the CMA’s assessment of the sector by saying that a slowdown in the construction industry in 2016 had led to a 70% utilisation rate of the country’s cement plants. He expected the same situation to persist in 2017. However, he warned that one bullet train project was unlikely to have a big impact on the situation.
JK Cement to invest US$234m on expansion drive 18 September 2017
India: JK Cement plans to invest up US$234m over the next 3- 4 years on an expansion project to increase its cement production capacity by over 30% to 14Mt/yr. Rajnish Kapur, the head of the company’s cement business, told the Press Trust of India that the cement producer is considering expanding existing plants and building new ones due to anticipated government infrastructure spending and a good monsoon. He said that it is in the process of evaluating expansion opportunities at its Mangrol plant in Rajasthan. It is also looking to build a new plant in Panna, Madhya Pradesh. It intends to finance the expansion through a mixture of internal funds and via loans.
Two workers killed at Ambuja Cement’s Bhatapara plant 18 September 2017
India: Two workers have died in an accident at Ambuja Cement’s Bhatapara plant in Baloda Bazar Tehsil, Chhattisgarh. Five labourers were inside a crushing mill at the site making repairs when it suddenly started operating, according to the Press Trust of India. Two of the workers, identified as Dhirendra Verma and Dilip Kumar Verma, came in contact with the machine leaving them with critical injuries. They subsequently died in hospital. A police investigation is underway.
PPC seeks higher offer from Fairfax 18 September 2017
South Africa: PPC is seeking a higher offer from Canada’s Fairfax Financial Holdings that has made a bid to buy a stake in it. The cement producer said in a document to shareholders that it anticipated that Fairfax would make a higher bid given ‘the lower offer price on the table’. The Canadian financial company offered US$154m to buy a portion of PPC with the condition that it also merge with AfriSam. PPC also confirmed that it had received a non-binding communication from Nigeria’s Dangote Cement to buy it.
Intercem to supply ball mill to Cem’In’Eu 18 September 2017
France: Intercem has won an order to supply Cem’In’Eu with a cement grinding plant. Intercem will supply a Ø 3.20m x 10.00m EGL closed circuit ball mill with a IVS 62 vertical air separator. The groundbreaking ceremony for the unit will be held in October 2017 and the start of production is scheduled for April 2018.
The first compartment of the mill will be equipped with lifting liners to aid coarse grinding. The second compartment will be equipped with a three-step classifying liner system to provide ball sorting with a fine grinding action. An intermediate diaphragm will allow the adjustment of material flow levels to optimise material level in both compartments. The mill will be powered by a 1300kW side drive. Product collection will be arranged by direct separation using a 70,000m3/hr air jet filter.
Intercem will be responsible for plant engineering and documentation, including mechanical, civil and electrical engineering, programming works and documentation, mechanical assembly works and their supervision as well as mechanical and process commissioning and the training for operators. No value for the order has been disclosed.
Cem’In’Eu is a new cement producer with projects planned for sites at Tonneins in Lot et Garonne, at Port Fluvial de Chalon-sur-Saône in Saône et Loire and at Port d’Ottmarsheim in Haut-Rhin. The company plans to invest around Euro20m at each site. It also has development projects in Poland and in the UK.
US: Environmental Protection Agency (EPA) is considering making changes to the regulations managing coal combustion residuals (CCR), or coal ash, as non-hazardous waste under the Resource Conservation and Recovery Act (RCRA). The agency has granted two petitions to look at the existing rules.
“In light of the EPA’s new statutory authority, it is important that we give the existing rule a hard look and consider improvements that may help states tailor their permit programs to the needs of their states, in a way that provides greater regulatory certainty, while also ensuring that human health and the environment remain protected,” said EPA Administrator Scott Pruitt.
The current regulations took effect in late 2015 and manage how coal ash generated from electric utilities and independent power producers is managed and disposed of in surface impoundments and landfills. The rule also defines what constitutes beneficial use of CCR and, therefore, is excluded from the rule’s requirements. Coal ash is used in a variety of industries including cement production.