Displaying items by tag: Plant
Vietnam: Long Son Cement says that it has nearly completed the installation of a new kiln line at its Long Son cement plant. When commissioned in December 2020, the latest expansion will increase the plant’s capacity by 2.5Mt/yr to 7.0Mt/yr. The Việt Nam News newspaper has reported the cost of the upgrade as US$172m.
The new line is Vietnam’s 86th and brings the country’s integrated capacity to 106Mt/yr, against a domestic demand of 70Mt/yr.
SungShin Cement orders two FLSmidth HotDiscs
10 November 2020South Korea: SungShin Cement has placed an order with Denmark-based FLSmidth for the supply of two HotPlate combustion devices for installation in lines three and six of its SungShin cement plant. The plant is in the transition from coal fuel to the possibility of 100% alternative fuel (AF) use in the two lines, which it plans to commission in mid and late 2021 respectively.
Team manager of production technology Cho K-R said, “With its degree of flexibility, the HotDisc allows us to substitute coal with a wide range of AFs – refuse-derived fuel (RDF) in our case. As we turn waste into energy, the HotDisc lowers our operating costs without compromising energy efficiency.”
FLSmidth previously delivered two HotDiscs to South Korea, to SsangYong’s Donghae and Yeongwool cement plants.
Cemex USA partners with Membrane Technology & Research for government-funded Balcones cement plant carbon capture study
10 November 2020US: The Department of Energy has granted Cemex funding to “research and develop innovative carbon capture technology” at its Balcones, Texas cement plant. The company says that this will partly fund an 18-month feasibility study of partner company Membrane Technology & Research’s membrane carbon capture product at the plant. It says that, if successful, the study will be “an important advancement towards Cemex’s ambition to deliver net-zero carbon dioxide (CO2) concrete globally by 2050.”
USA president Jaime Muguiro said, “At Cemex, sustainability is embedded in our operations and we are consistently looking for opportunities to reduce our carbon footprint. We strive to develop and gradually adapt new technology which will help us achieve our ambition to deliver net-zero CO2 concrete to all of our customers. With this grant, we will be able to leverage our expertise to define the feasibility of implementing the membrane carbon capture technology in a cost-effective manner.”
Membrane Technology & Research has supplied membrane-based separation systems to the petrochemical, natural gas, and refining industries since 1992. Vice President of Technology Tim Merkel said, “Cement plant emissions are a good target for the CO2 capture membrane technology that we’ve been developing with Department of Energy support.” He added, “We look forward to working with Cemex on this exciting project to confirm that our technology can capture cement plant emissions at a minimal cost.”
Chongqing Conch cement plant named National Green Factory
09 November 2020China: The Ministry of Industry and Information Technology has named Anhui Conch Cement subsidiary Chongqing Conch’s integrated cement plant in Chongqing State a National Green Factory for its “resource conservation, recycling and harmonious development.”
The company says that its efforts include “implementation of precision denitrification, wet flue gas desulfurisation, belt corridor noise reduction, electricity conversion bags, rainwater collection and other environmental protection technology reforms,” as well as co-processing domestic waste from the city of Chongqing as fuel. The plant has also undergone greening, and its 30,000 new trees form a habitat for wildlife. It said that the scenery also “greatly enhances employees' sense of happiness and gain.”
Huaxin Cement plant named on National Green Manufacturing 2020 list
06 November 2020China: The Ministry of Industry and Information Technology has named Huaxin Cement’s Yangxin plant in Hubei province on its National Green Manufacturing 2020 list. The list includes industrial facilities that have taken successful measures towards sustainability and pollution reduction.
The company said that the plants have together invested US$15m in “dust collection system transformation, rain and sewage separation projects, mill sound insulation and noise reduction treatment, kiln bypass air release and other large-scale environmental protection projects, supplemented by “greening and cleaning” and tree planting.” It added that the plant processes 219,000t/yr of refuse-derived fuel (RDF), saying, “This signifies our successful transformation from a traditional cement company to a green and environmentally friendly building materials company.”
LafargeHolcim España and Carbon Clean sign carbon capture agreement
04 November 2020Spain: LafargeHolcim España has signed an agreement with Carbon Clean, ECCO2 and gas systems specialist Sistemas de Calor for the installation of a carbon capture and storage (CCS) unit at its Carboneras integrated cement plant in Almeria. The company say that the installation will start in 2022 to capture 10% of CO2 emissions with the eventual potential to capture 0.7Mt/yr of CO2 and achieve 100% decarbonisation at the plant. The producer will supply the captured CO2 to Sistemas de Calor for use in agricultural greenhouses, reducing the soil and water intensity of crop production.
Chief executive officer (CEO) Isidoro Miranda said, “Within the framework of our Ecological Transition Strategy, we are tackling climate change through innovative initiatives that allow us to develop low-carbon products and solutions. In our journey towards carbon neutrality, these types of collaborations are key. We hope that, working with our partners Carbon Clean, ECCO2 and Sistemas de Calor, we can develop this innovative circular model with the potential to revolutionise the cement sector and agriculture.”
On 20 November 2019 LafargeHolcim España committed a budget of around Euro20m to upgrades to reduce its cement plants’ CO2 emissions by 90,000t/yr.
Dangote Cement truck drivers protest alleged mistreatment
04 November 2020Nigeria: Dangote Cement truck drivers have used their vehicles to block entries to the company’s Obajana cement plant and a public road in protest to alleged illegal employment practices. The Daily Independent newspaper has listed the drivers’ alleged grievances as: salary deductions, including for damage to cement bags; arrests for no reason; and the sacking of 6000 drivers since 2016. The drivers are demanding the removal of National Director Transportation Juan Carlos Rincos and his deputy Babadinga Mohammed.
In response to the situation Dangote Cement said that, “the issues have been resolved.”
Cementos Portland Valderrivas’ Alcalá de Guadaíra cement plant renews European Environmental Management System registration
02 November 2020Spain: Cementos Portland Valderrivas has renewed its Alcalá de Guadaíra integrated cement plant’s registration to the European Environmental Management System (EMAS). The company says that EMAS registration “encourages transparency in plant management and provides information verified and validated by an external body” to help it to comply with controls and self-controls in its Integrated Environment Authorisation (IEA).
Environment manager Pedro Lanagrán said, “The company maintains a very demanding environmental policy and is committed to innovation to achieve continuous improvement, relying on the application of the best available technologies.” He added, “We understand social responsibility as a transversal concept and are convinced that it is essential to reconcile economic and social progress with the protection of people and nature."
GICA to export of 40,000t of clinker to Dominican Republic
30 October 2020Algeria: The Ain El Kebira (SCAEK) cement plant near Setif, part of the Industrial Cement Group of Algeria (GICA), has launched an operation to export 40,000t of clinker to the Dominican Republic. The company has already been marketed its products in Senegal, Ivory Coast, Guinea, Peru and Brazil, according to the Algeria Press Service. SCAEK has already exported 0.55Mt of clinker to countries in Africa and South America. The cement producer plans to export 0.75Mt of clinker in 2020.
Tan Thang Cement commissions control system package from ABB
30 October 2020Vietnam: Tan Thang Cement has commissioned a control system package supplied by Switzerland-based ABB for a new cement plant in Nghe An province. The order included an ABB Ability System 800xA DCS (Distributed Control System), which integrates control, electrical and communication systems, ABB Ability Knowledge Manager and ABB Ability Expert Optimizer products which are integrated with the DCS, and basic communication and electrical system infrastructure and equipment.
"This was a challenging project many years in development and we delivered the control system package within our customer's timeframe. We used remote support and provided all necessary training to ensure that the plant team could complete the commissioning accurately and safely," said Nguyen Hoang Giang, Division Manager for Process Industries, ABB Vietnam.
On the electrical side, ABB provided a 110kV air insulated substation, with a SCADA (Supervisory Control and Data Acquisition) system based on ABB Ability System 800xA for Power Control, as well as telecommunications, and high voltage primary and secondary equipment to support the electrical infrastructure. ABB also delivered power transformers, distribution transformers, a motor control centre, auxiliary control centre, emergency diesel generator, DC power supply, various field devices, and related commissioning services.