Displaying items by tag: Plant
Zimbabwe: PPC Zimbabwe has announced that it has entered into a preliminary agreement with a Zimbabwe-based energy investor “with technical partners in South Africa” that will build and operate the company’s planned 32MW solar power plant in Matabeleland South. 16MW will power PPC Zimbabwe’s cement production and the rest will be fed in the national electricity grid, according to the Herald newspaper. The unit will be located adjacent to PPC Zimbabwe’s 0.5Mt/yr integrated Colleen Bawn plant.
US: Vicat subsidiary National Cement has received a fine of US$148,000 from the Alabama Department of Environmental Management (ADEM) for exceeding mercury emissions regulations over a 123-day period between May 2019 and February 2020 at its integrated Ragland plant in Alabama. The Daily Home newspaper has reported that unexpectedly high mercury levels in coal and other raw materials burned as fuel during that time caused the breach, which the company immediately reported to ADEM.
National Cement president Spencer Weitman said, “The issue took several months to fix.” Multiple upgrades and operational changes solved the issue, including installation of a US$400,000 mercury absorption carbon injection system. ADEM said, “National Cement did not economically benefit from the emissions violations.”
In January 2020 National Cement began work on construction of a new US$250m kiln line, due for completion in 2022.
Israel: The Environmental Protection Ministry (EPM) has granted Nesher-Israel Cement Enterprises a licence to substitute more refuse-derived fuels (RDF) for petcoke than was previously permitted at its 5Mt/yr integrated Ramle, Central District cement plant. The Times of Israel newspaper has reported that the licence also allows for greater metal emissions. The company said, “As is customary in the global cement industry, the Nesher plant in Ramle uses raw materials and alternative fuels, thus achieving a number of environmental goals, including reducing landfill, minimising the use of natural resources and reducing greenhouse gas emissions.”
Pakistan: Power Cement says it has started commercial operation of its new 7700t/day clinker production line at its Nooriabad plant. It completed the procurement and installation of machinery for the new line in mid-2019. It was supplied by Denmark’s FLSmdith.
Bangladesh: Bangladesh Chemical Industries Corporation (BCIC) and Saudi Arabian-based Engineering Dimension International Investment (EDII) have formed a joint-venture called Saudi Bangla Integrated Cement in order to build a new integrated cement plant. The proposed unit will have a clinker production capacity of 12,000t/day, according to the Dhaka Tribune newspaper. It will be supplied with limestone from Meghalaya in India via a long conveyor belt. If realised the project is expected to create up to 700 direct and indirect jobs. Government-owned BCIC previously signed a partnership agreement with EDII in late 2018.
Huaxin Cement ignites kiln in Uzbekistan
30 June 2020Uzbekistan: China-based Huaxin Cement has successfully ignited the kiln at its 2Mt/yr Jizzakh cement plant in Jizzakh Oblast. 200 employees attended the plant’ opening ceremony, which was streamed by video link to Huaxin Cement’s global headquarters in Wuhan Province. Huaxin Cement president Li Yeqing said, “Everyone has done a very good job, demonstrating the company's strength and personnel capabilities.” Trial operation had been due to begin in April 2020, but was delayed due to the coronavirus outbreak.
Carthage Cement exports cement to Italy
26 June 2020Tunisia: Carthage Cement has announced the successful shipment of 4100t of cement from its 2Mt/yr integrated Jebel Ressas plant in Ben Arous Governorate. The shipment was postponed from March 2020 due to the coronavirus lockdown in Italy and Tunisia and is to be the first of a number of shipments of a total of 250,000t of Ordinary Portland Cement (OPC), in accordance with Carthage Cement’s contract with a local construction firm.
Cementa to supply climate-enhanced cement Swedish Transport Association supply contract
26 June 2020Sweden: The Swedish Transport Association (ST) has arranged with Cementa for the supply of ‘climate-enhanced’ cement for the completion of an expansion of the Malmö – Lund Southern Main Line between Arlöv and Lund, including an underground section and three new stations. The company first concluded the contract with ST in 2017 and has since supplied normal Ordinary Portland Cement (OPC) to the major infrastructure project. It has now agreed with the client to switch to ‘climate-enhanced’ OPC produced at its 2.5Mt/yr integrated Slite cement plant, which burns over 60% alternative fuels in its kiln lines, for production of the remaining 65,000m3 of concrete required for the project. Cementa southern district manager Jenny Larsson said, “This project is in line with Cementa’s climate-enhanced vision for infrastructure.”
Belgorodsky Cement produces new slag cement
26 June 2020Russia: Eurocement subsidiary Belgorodsky Cement has announced the start of commercial production of a new CEM-III slag Portland cement. The company says that the cement is highly water and frost resistant and suitable for use in the construction of massive ground and underground structures. Belgorodsky Cement director general Eduard Androsov said, “We offer our customers an individual approach to solving construction problems and guarantee a stable supply of high quality products in the required volumes and within strictly defined deadlines.”
Austria: Lafarge Zementwerke, OMV, Verbund and Borealis have signed a memorandum of understanding (MOU) for the joint planning and construction of a full-scale plant by 2030 to capture CO2 and process it into synthetic fuels, plastics or other chemicals. As part of the ‘Carbon2ProductAustria’ (C2PAT) project the companies intend to build the unit at the integrated Mannersdorf cement plant and capture all of the 0.7Mt/yr of CO2 emitted.
"We are committed to leading the industry in reducing carbon emissions and shifting towards low-carbon construction. We have worked consistently and successfully on the reduction of the CO2 footprint of our cement plants, products and solutions. Ultimately, CO2-neutral cement production can only be possible with the implementation of breakthrough technologies, like carbon capture, which is why we have great expectations for the C2PAT project", said Lafarge’s local chief executive officer (CEO) José Antonio Primo.
The project aims to use hydrogen produced by Verbund to allow OMV to transform the captured CO2 into a range of olefins, fuels and plastics. Borealis would then use some of these products as a feedstock to manufacture plastics. However, the companies say that, “taking the next steps towards a Zero CO2 economy will require the right financial as well as favourable regulatory framework conditions. The success of C2PAT will largely depend on whether the right financial and regulatory framework conditions are created both at the European Union and Austrian national level.”
The joint project is designed in three phases. In phase one, the partners are currently evaluating and developing a joint strategy for project development, business modelling and process engineering. Based on the results of phase one, a cluster of industrial pilot plants in the Eastern part of Austria could be technically developed and built in the mid-2020s in phase two. Phase three entails building a full scale CO2 capture and utilisation unit at a cement plant.
Lafarge Zementwerke is the Austrian subsidiary of building materials manufacturer LafargeHolcim. OMV produces and markets oil and gas, energy and other petrochemical products. Verbund is an Austrian-based electricity generator, with a focus on hydroelectric power. Borealis is a chemical company and a producer of polyolefins, base chemicals and fertilisers.