Displaying items by tag: Plant

Nepal: Germany’s Gebr. Pfeiffer has received an order via KHD to supply an MPS 225 BK vertical mill to grind coal for Samrat Cement. The cement company is building a new integrated production line at a plant in the Dang region.

The mill, with a drive power of 370kW, will grind 35t/hr of coal to a product fineness of 15% R 90µm. At the same time, the coal, which may have a feed moisture of up to 10%, is dried in the mill. An SLS 1800 BK integrated classifier will separate the ground coal into fine product and coarse product, with the latter being returned to the grinding zone to be again. The classifier will also allow petroleum coke to be separated to fineness degrees of <1% R 90µm.

The order was received via Gebr. Pfeiffer’s subsidiary in India. It will supply the main equipment for the mill and associated equipment for the grinding plant.

Republic of Congo: The Congolese Ministry of Industry says that it is ready to inaugurate the Diamond cement plant. The new plant is located in the district of Mindouli, about 200km south of Brazzaville, according to Agence de Presse Africaine. The 0.1Mt/yr unit started production in early 2018 at a cost of around US$100m. The project had previously been delayed by four years due to local security issues. The plant will be the fifth cement plant in the country and will bring local cement production capacity to over 3.0Mt/yr.

Uzbekistan: Kukon Euro Qurilish Materiali, a joint venture between China’s Beijing Triumph International Engineering and local company Juydam Tamir Qurilish, is building a US$153m cement plant at Shursuv in the Fergana region. The unit will also be used to manufacture gypsum wallboard, according to the Trend News Agency. The unit will have a cement production capacity of 1Mt/yr and is scheduled for completion in late 2020.

Bolivia: The head of Sociedad Accidental Imasa Polysius, a joint-venture created by Polysius and Imasa, Zubim Andrade, says that a cement plant that company is building in Potosí is more than 45% complete. The half-way mark is expected to be met by the end of October 2018, according to the El Potosí newspaper. Over 900 people are working on the project and most of the equipment for the unit has arrived. The 1.3Mt/yr cement plant has a cost of around US$240m.

Canada: Environmental groups including Nature Canada, Ontario Nature, Nature Quebec and the VanKleek Hill and District Nature Society have called on Environment and Climate Change Minister Catherine McKenna to start a review of the proposed Colacem Canada L’Orignal cement plant in Ontario. The groups have received a response from the Canadian Environmental Assessment Agency (CEAA) saying that their concerns had been acknowledged and that it was providing advice to the minister, according to the National Observer. Colacem hopes to build a 3000t/day plant next to a limestone quarry it already operates.

Pakistan: Thatta Cement has approved a waste heat recovery project with its associated company, Thatta Power, at its annual general meeting. The two subsidiaries of the State Cement Corporation of Pakistan have ratified a waste heat utilisation agreement. The cement producer operates a 0.6Mt/yr plant at Thatta near Karachi.

Philippines: Cemex Philippines says that its subsidiary Solid Cement has chosen China’s CBMI as the main contractor for an upgrade project at its plant in Antipolo, Rizal, according to ABS-CBN News. The new US$225m production line will increase cement production by 1.5Mt/yr to 3.4Mt/yr.

Uzbekistan: Eurocement has started building an upgrade to its Akhangarancement plant at Akhangaransky. Botir Zaripov, chairman of the board of Uzstroymaterialy, and Mikhail Skorokhod, the president of Eurocement, attended a ceremony laying the foundation stone. The project has a cost of over US$160m and it will increase the production capacity of the plant to 3Mt/yr. The first batch of products from the new production line is expected in mid-2020. China’s CNBM is the main contractor on the project.

Well, it turns out that the European cement industry wasn’t kidding when it raised the risks of the climate mitigation on the sector. This week three (!) integrated plants have been earmarked for closure.

Cementa in Sweden said that it was considering closing its Degerhamn plant due to increased environmental regulations. Today, local press in Spain is reporting that Cemex España is planning to shut down two of its plants. These are plants in different parts of Europe with different local market dynamics but both are within the European Union (EU). That’s three plants closing out of 219 in the EU, or a loss of around 1% of production capacity.

Last week’s column on the United Nations’ (UN) Intergovernmental Panel on Climate Change (IPCC) report on Global Warming raised the way the cement sector is tackling climate change and the existing and impending legislation. President of the German Cement Works Association (VDZ) Christian Knell’s opening words at the VDZ Congress in September 2018 seem prescient. He said, “To be able to realise our efforts in terms of climate protection and at the same time not to lose competitiveness, we need research policy-related support for our investment in breakthrough technologies and the corresponding demonstration projects.” The add-on was that the industry needed to focus on how the development of carbon abatement technologies can meet the 2050 climate goals and, specifically, that suitable boundary conditions would have to be created. The press releases accompanying his speech emphasised that, “on-going trends in European emissions trading and the ‘rapidly increasing’ price of CO₂ were already today leading to considerable costs for cement manufacturers.”

These words are similar to the comments Albert Scheuer, a board member of HeidelbergCement, made at the Innovation in Industrial Carbon Capture Conference early in 2018 about dividing the mounting environmental costs of cement and concrete between producers and society in general. Considering how much cementitious building materials most people use throughout their lives compared to the relative low price of cement, this argument carries some weight. In addition, the sustainability credentials of concrete buildings through longer lifespan and durability through extreme weather events is another argument that industry advocates such as the Portland Cement Association (PCA) in the US have been hawking in recent years.

Cementa, a subsidiary of HeidelbergCement, blamed anticipated tightening of environmental regulations for its decision. Although it said that the plant had made improvements over the years, the expected difficulty (read: cost) to make further improvements was becoming too hard. Shifting production to the company’s other two plants in the region, Slite on Gotland and Brevik in Norway, will reduce CO₂ emissions by 260,000t/yr.

In Spain, the news from Cemex follows a half-year report from Oficemen, the local cement association, that predicted growth for the year but not as fast as previously expected. The problem was that continued declines in the export market, the 13th decline month-by-month in a row, offset the domestic growth. Oficement president Jesús Ortiz also took time to blame rising electricity costs, expected to rise by 20% year-on-year by the end of 2018.

Market issues in Spain aren’t in doubt, but the real question for both Sweden and Spain is whether EU CO₂ legislation right now is causing cement producers to shut plants. The CO₂ emissions allowance price hit a high of Euro22/t in September 2018, the highest price in a decade. Allowances have stayed below Euro10/t since 2011 and the price has more than doubled in 2018. Throw in the mood music of the IPCC and the trend seems irresistible. How many more plants in Europe are at risk to shut next? No doubt the European cement producers have charts marking the viability of their plants against the CO₂ price. This would be a very interesting graph to get our hands on.

The 2nd FutureCem Conference on CO₂ reduction strategies for the cement industry will take place in May 2019 in London, UK

Spain: Cemex España is preparing to close its cement plants at Gádor in Almería and Lloseta in Baleares. It has blamed reduced demand for cement and European regulations on CO₂ emissions for the decision, according to the Cinco Días newspaper. The closures will affect 200 employees and the cement producer is has started to hold union discussions. Cemex will retain integrated plants at Morata de Jalón, Alicante, Alcanar, Castillejo Anover and Buñol.