Displaying items by tag: Dangote Cement

Nigeria: In November 2013, FLSmidth signed a number of contracts with Dangote Cement for operation and maintenance of production lines at its Ibese and Obajana cement plants in Nigeria for five years. Due to changes to market conditions, Dangote and FLSmidth have reached an agreement to end the operation and maintenance collaboration at the two plants.

The discontinuation of the operation and maintenance contracts will have no impact on FLSmidth's Group guidance for 2015. However, the demobilisation in Nigeria will have a negative impact on earnings before interest, taxes and amortisation (EBITA) in the customer services division in the first quarter in 2015 of US$11.1m. Additionally, the order backlog was reduced by US$102m at the end of the first quarter of 2015 as a consequence of the agreement.

Cameroon announced this week that it intends to ban imported cement to aid the sales from the new Dangote owned cement plant in the country. Readers should note that Dangote is a Nigerian-based company. Protective legislation such as this should come as no surprise given the rise of Nigeria's own cement industry and similar initiatives in that country. The difference here, however, is that the Cameroonian government is protecting investment by a foreign company rather than propping up any home grown concerns.

The new Dangote-run cement plant in Douala will start with a cement production capacity of 0.95Mt/yr with the intention to rise to 1.5Mt/yr in 2016. A meet-and-greet by company officials with local press in early April 2015 revealed that the company intends to snatch 30% of the local cement market in 2015 with prices primed to just undercut the other major producer.

What then of the country's two other integrated cement plants? Both have foreign ownership. Cimenteries du Cameroun, with a 1Mt/yr plant, is a subsidiary of France-based Lafarge. Ciments de L'Afrique, with a 0.5Mt/yr plant, is a Moroccan firm. Add the new 1.5Mt/yr Dangote cement plant and domestic production in Cameroon is anticipated to exceed local demand.

When this happens how will the Cameroonian government view the two non-Dangote producers who may well be importing clinker and other products into the country for their operations? If the experience of Nigeria is a model then a 'self-sufficiency' battle may ensue in the media. Alongside this the price of cement may well stay fairly stable despite any alleged 'gluts'. This week, for example, the Cement Producers Association of Nigeria has lobbied the President-elect of Nigeria, Muhammadu Buhari, to cut the price of cement by half. The hypocrisy during the Nigerian spat over imports was that Nigeria wanted (and has become) a cement exporter.

At the time this column asked how that could work if imports at the time were so much more competitive that they had to be banned at home. Then as now deals seem to mark the way. At that time, in early 2013, Liberia relaxed its tariffs on cement just as Dangote was building a new plant there. Now, in Cameroon, once again Dangote appears to be negotiating some form of preferential treatment.

At the root of these issues, Cameroon's citizens and industry want to build and develop their country. Cheaper cement will enable them to do this by pushing up per capita cement consumption. Protecting their domestic industry or those that have invested in the country may not necessarily lead to cheaper cement.

Ethiopia: Dangote Cement's new cement plant in Ethiopia will open in May 2015. Minister of Mines, Tolosa Shagi visited the plant and commented that new plants and upgrades to existing plants will enable Ethiopia to meet local demand, according to local media. The new cement plant in Oromia cost US$400m and it will have a cement production capacity of 2.5Mt/yr making it one of the largest in East Africa.

Currently, cement demand in Ethiopia is estimated to be around 7 – 8Mt/yr with cement production at 5.4Mt/yr. Once fully operational the Dangote Cement plant is hoped to raise the country's cement production to 8Mt/yr.

Cameroon: Cameroon has announced a ban on imported cement as part of measures to boost the patronage of Dangote Cement products, according to local media.

Abdulahi Baba, general manager and head of Dangote's Cameroon plant, said that the company had already assured the government of Cameroon that it would help shore up local cement with the ban on cement imports. Baba added that Dangote appreciates the gesture of the Cameroonian government and stressed that the ban was a vote of confidence on the ability of cement manufacturers in the country, especially Dangote Cement, to meet and surpass local demand.

Baba said that with the addition of Dangote's 1.5Mt/yr of capacity, the three domestic cement manufacturers would surpass local demand. He added that Dangote management was already looking towards export prospects in Chad, Central African Republic, Garbon, Equitorial Guinea and Togo.

"Demand is growing everyday because of the infrastructural developmental efforts of the government. We will take the advantage of the ban on cement importation here in Cameroon," said Baba. "We are set to pursue aggressive market penetration and consolidation through appropriate above-the-line and below-the-line activities. About 170 distributors have been selected after the interview process and 85 distributors will start. The number will gradually increase with increasing production."

Zambia: Lafarge Zambia will begin work on the US$217m expansion of its cement plant in Lusaka in 2015 despite the recent opening of Dangote's cement plant in the country and slow regional economic growth.

Construction will start in the second half of 2015 and be completed in 2018, according to Emmanuel Rigaux, chief executive of the plant. The work will double Lafarge's cement production capacity to 2Mt/yr.

Lafarge's expansion and Dangote's new plant are not expected to cause a cement glut in Zambia, mainly because of demand from the neighbouring Democratic Republic of Congo. "The growth there is massive, in fact it's even higher than in Zambia," said Rigaux.

Chinese and Zambian officials also appear to be planning the construction of a cement plant in Zambia: Find story here.

Senegal/Cameroon: Dangote Cement's new plants in Senegal and Cameroon have commenced operations. Dangote Cement plants in Ethiopia and Zambia are expected to start production in April 2015.

The new Senegalese plant in Pout has a total production capacity of 1.5Mt/yr. With the new plant, Dangote Cement hopes to meet local demand and serve the export market demand of 2Mt/yr.

Country head of Dangote Industries Senegal, Luk Haelterman, disclosed that the group has invested about US$300m in the cement plant. He added that production and sales started on 10 January 2015. "Senegal is a market with overcapacity of cement, because it had two cement plants already. Dangote has become the biggest and best because we produce only 42.5R grade cement, which is better than 32.5R grade cement product there," said Haelterman.

Nigeria: Dangote Cement's pretax profit fell by 3.2% to US$928m in 2014 due to a gas shortage at its plants and low demand after prolonged wet weather. The company, Africa's biggest cement company, said that sales volumes in its main Nigerian market fell by 3.2% to 12.87Mt, weaker than the decline in the overall market of 0.8% to 21Mt. It expected market growth in Nigeria to be muted in 2015 owing to election and currency worries, worsened by the fall in government revenues that have triggered by the plunge in world oil prices.

Dangote's full-year revenues for 2014 climbed to US$1.97bn during the 12 months to 31 December 2014, up from US$1.97bn in 2013, due to growth from Dangote's other African operations. It said that unreliable gas supplies to its Obajana plant constrained production, while prolonged rainfall in the second half of last year led to a slowdown in construction. Dangote is increasingly turning its attention from Nigeria to elsewhere in Africa. In 2015 it expects to commission new cement plants in Cameroon, Zambia, Ethiopia and Tanzania.

Kenya: ARM Cement posted a pre-tax profit of US$22m for 2014, up by 1% from 2013. ARM's revenue fell by 3% year-on-year to US$150m, mainly because there was no additional capacity expansion during the year.

ARM Cement has predicted that 2015 will be better, with growth in turnover and profit.
"The cement markets continue to grow at double digits with significant demand from the infrastructure segment," said ARM in a statement. Booming economies in east Africa have buoyed cement demand in recent years, but local firms are preparing for increased competition from new entrants like Nigeria's Dangote Cement.

This week Beijing announced that it would close the last of its four largest coal-fired power plants, the China Huaneng Group Corp's 845MW power plant, in 2016. The four coal-fired plants will be replaced by four gas-fired plants with 2.6 times more electricity capacity than the former coal plants. China's policy makers are also encouraging increased use of hydroelectric power, solar and wind and is trying to restart its nuclear power programme.

In the same week, the Independent reported that Costa Rica had achieved a renewable energy milestone, having used 100% renewable energy for the preceding 75 days. The achievement was reportedly made possible by heavy rainfall, which powered four hydroelectric plants. Costa Rica has an impressive track record when it comes to energy sources. In 2014, 80% of its energy came from hydropower and 10% came from geothermal energy. In total, 94% of its energy requirements were met by renewable energy.

However, this week we also heard that Dangote is building the world's biggest oil refinery, which will process 650,000b/day. It will also be Nigeria's first oil refinery. Aliko Dangote, owner of Dangote Group, decided to up the initial design from 450,000b/day because he believes that Nigeria, as a leading producer of crude oil, should also be credited with local refining capacity. Currently, Nigeria produces crude oil, but has to buy refined products from abroad. The refinery is expected to be fully operational by 2017.

Efforts to increase renewable energy should be strongly encouraged - the benefits to the planet and its population are undeniable. However, renewable energy technology has a way to go (if ever) before it can entirely replace fossil fuel-derived energy, which makes Dangote's investment a safe bet. As renewable energy like solar and wind power is entirely reliant on nature, supplies can never be assured.

While sporadic supplies to houses and small businesses may be part of the price we eventually have to pay for a greener world, larger businesses like supermarkets and cement plants, which could lose millions (or billions) from power outages, will surely have something to say, and a lot of sway, when it comes to relying completely on renewable energy. In addition, power outages to essential services like hospitals are unthinkable when it comes to the health of our loved ones. Ultimately, the argument for relying on renewable energy may well be won by utilitarians' 'greater good' argument, but how would it feel to know that your sick child could have been saved by fossil fuel-derived energy?

Ethiopia: Aliko Dangote will inaugurate east Africa's biggest cement plant in Ethiopia in the next three weeks, between 29 March 2015 and 2 April 2015.

Dangote Cement Ethiopia plc has built the state-of-the-art cement plant in West Shoa Zone, Adaberga woreda. Construction by China's Sinoma International Engineering commenced in March 2012 and was completed in March 2015. Products of the US$500m plant will be available locally from May 2015. The plant has 2.5Mt/yr of cement production capacity. Teshome Lemma, country general manager of Dangote Cement, said that the fully-automated plant is the biggest in the east African region. It will produce Ordinary Portland cement, Pozzolanic Portland cement and special cement for dam construction.

According to Lemma, all of the equipment was procured from Germany, Sweden and Italy. "The plant has state-of-the-art cement technology and it produces world class cement that can be sold any where in the world," said Lemma. "The plant is environmentally-friendly. There is no smoke coming out of the plant as the latest pollution controlling technology is applied."