Displaying items by tag: Egypt

Egypt: An Egyptian court has ordered that the sale of Assiut Cement Company to Cemex be annulled. The plant will be returned to the Egyptian government as it was sold for less than its fair value. The court also ruled that all workers forced to retire after the sale may return.

Cemex bought 90% of the state owned factory in 1999 for US$580m in cash and assumed debt and currently owns a 96% stake. Under the court ruling, Cemex would be responsible for all the financial obligations its Egyptian business incurred since 1999. Cemex plans to contest the ruling and appeal the court's decision.

Lawlessness, strike action and increases in energy inputs are the three factors hindering Turkish investment in Egypt.

These concerns arose in a meeting held last week between the Minister of Industry and Foreign Trade Hatem Saleh and a Turkish trade delegation. It was also reported that Turkish investors have applied to build a cement plant in the Sinai region of Egypt.

Investing in Egypt by a cement company seems risky given that both Italcementi and Lafarge have shown problems in the country in their recent financial reports. Italcementi reported a loss in sales in its first half results for 2012 partly due to the Egyptian market. Lafarge saw volumes fall by 11% in its second quarter in Egypt due to limited gas supply.

Nationally cement demand fell by 8% in 2011 to 45.2Mt due to the political unrest of the 'Arab Spring'. In January 2012 the government cut energy subsidies to heavy industry, including cement, to narrow its budget deficit.

Lawlessness is certainly a concern. In August 2012 Suez Cement suspended construction of a plant expansion project amid civil unrest. It had also suffered from strikes at its plants earlier in the year. Earlier in the month Egypt launched air strikes in the Sinai region close to the border with Gaza killing 20 people. Previous to this a group of Chinese cement workers working in the Sinai were kidnapped in January 2012.

Yet Titan, despite its losses so far in 2012, reported in its first half results at the end of August 2012 that the construction sector maintained its positive momentum in the country. In addition, it said that demand for building materials grew absorbing production from new cement plants entering the market.

Recent developments supporting this optimistic trend have included Arabian Cement increasing its capacity to 5Mt/yr with the opening of its second production line. FLSmidth recently won a contract to operate and maintain two production lines for Egyptian National Cement. ASEC Cement expects full production of 1.9Mt/yr at Minya to begin by the first quarter of 2013.

With a mixed picture emerging, the cement industry in Egypt shows potential for those producers willing to take the risks, or those able to minimise them. Even at the proposal stage the new Turkish project in Sinai has been linked with the al-Maghara coal supplies of the northern Sinai.

Egypt: FLSmidth has been awarded a contract by the Egyptian National Cement Company for operation and maintenance of two of their production lines located in Cairo, Egypt. The parties have agreed not to disclose the value of the contract which covers a period of seven years but the order will contribute beneficially to FLSmidth's earnings until 2019.

The contract which is the largest operation and maintenance contract awarded to FLSmidth to date includes supply of spare parts and consumables, development of a full operation and maintenance organisation, knowledge transfer to local employees and implementation of industry best practice.

FLSmidth is currently carrying out an upgrade of the two production lines, which were originally supplied by German KHD and have been in operation since the mid 1980s. When the upgrade is completed in early 2014 each line will rise in capacity to 5200t/day from 3800t/day at present.

"We are now for the first time also taking over the operation and maintenance of a plant, which was built by a competitor and consists of a competitor's equipment, and still FLSmidth is in a better position to meet production and quality targets and optimising the customer's earnings capacity," commented group CEO Jørgen Huno Rasmussen.

Egypt: Arabian Cement Company (ACC) is expanding its operations in Egypt, with the official opening of its second production line at its plant located in Suez governorate.

During a press conference attended by General Ismail Al Nagdy, President of the Egyptian Industrial Development Authority (IDA), and Fidel Sendagorta, the Spanish Ambassador in Egypt, ACC showcased the benefits of converting to an alternative fuel system, which it is planning to implement on both production lines. This will help it to reduce its gas consumption to make the plant more environmentally-friendly.

ACC said that the second production line has created 850 jobs, making ACC an employer of around 1700 workers both directly and indirectly. Operation of the second line has doubled ACC's production capacity to 5Mt/yr.

"We are extremely pleased to announce opening our second production line, which will increase our production capacity, bringing us one step closer to becoming among the largest cement producers in the market. We have already finished the commissioning of the second line and are now ready to produce high quality cement products," said Jose Maria Magrina, ACC's CEO.

"ACC has been successfully operating in the Egyptian market since 2007 and is currently the second largest Spanish investor in Egypt. As a leader in the cement sector, we are constantly keen to implement the latest techniques in our production process. By using alternative fuel in our plant, we contribute to limiting the harmful effects of the cement industry on the environment."

Using alternative fuel will reduce the consumption of natural gas, saving the company 436m3 of gas for every tonne of refuse derived fuel (RDF). ACC has obtained the required license from the Egyptian Environmental Affairs Agency (EEAA) to use alternative fuel made from waste materials in the kilns of the plant. It is expected that RDF will be introduced to the plant by the end of 2012. This will save the operation around 60,000t/yr of CO2.

Egypt: ASEC Cement expects full production from the Arab National Cement Company (ANCC) in Minya to begin by the first quarter of 2013, creating 400 direct jobs and 1500 indirect jobs.

ASEC Cement has confirmed that it is on track to start commissioning at the US$335m ANCC plant , its 1.9Mt/yr clinker greenfield plant in the Upper Egyptian governorate of Minya, in the final months of 2012. ASEC Cement is the largest shareholder in ANCC with a 45% stake in the project.

Civil engineering work on site was completed by the end of 2011 but construction delays occurred due to the national political situation. ANCC and ARESCO, the contractor responsible for the steel fabrication and mechanical erection of the plant, and an ASEC Holding portfolio company are now implementing a recovery plan to complete mechanical and steel installation by the third quarter of 2012.

ANCC is one of Egypt's biggest project finance deals. In September 2010 ANCC signed an US$182m loan to finance the construction of its plant in Minya. The syndicated loan agreement involves a consortium of seven leading Egyptian and regional banks, which will cover 52% of the US$335m investment with the balance financed by the equity of ANCC. Other shareholders in ANCC include Misr Qena Cement (13.9%), Safari Investments (30.7%), IFU/FLS (9.2%) and other shareholders (1.1%).

Egypt: Italcementi subsidiary Suez Cement has announced that workers at two of its factories in Suez and Katamiya started a strike on 14 March 2012. The strike has halted shipping at these plants although production has not been affected. In a separate statement Suez Cement said that strike action at its Tourah plant ended on 20 March 2012.

Egypt: Bedouin in Egypt's Sinai Peninsulas kidnapped 25 mostly Chinese cement factory workers on 31 January 2012. They demanded that authorities free fellow tribesmen from prison, sources from the tribe said.

"We will not release the Chinese until our demand for the release of these sons of Sinai are met," said one of the Bedouin who wanted to remain anonymous.

The workers were kidnapped on their way to a Sinai Cement plant and were being held in a tent near a road that the Bedouin had blocked for the past three days to press their demand, the sources said. They said their jailed tribesmen were arrested between 2004 and 2006 as part of an investigation into bombings at the Taba resort on Sinai's Red Sea coast in which 31 people were killed.

Egypt: The Egyptian Industrial Development Authority (IDA) has announced that it will issue 12 cement licences in the second half of October 2011 to lure new firms into the Egyptian market and boost the sector's competitiveness.

"The authority aims to offer 18Mt/yr, 1.5Mt/yr per licence," said IDA head, Ismail El-Nagdy, who added that the licences will be awarded to new producers rather than existing ones in order to offer alternatives to consumers.

The popular uprising that ousted long-time President Hosni Mubarak from power in Egypt in February 2011 has forced the government to slash its short-term economic growth forecast and deepened a crisis in the once-booming real estate sector, a major cement consumer. The IDA says that new entrants into the cement market are needed to meet an expected longer-term rise in construction, especially as the Housing Ministry builds more housing units to meet the needs of Egypt's growing population.

Egypt: In collaboration with the Egyptian Environmental Affairs Agency (EEAA) Suez Cement Group of Companies (SCGC) has begun the implementation of a new integrated alternative fuel (AF) system at its Kattameya plant in New Cairo.

"As part of the activities to enhance our sustainability, this project will realise environmental returns through the application of advanced technologies for using AFs in cement production operations, a matter which will maximise our competitiveness and reduce the use of traditional energy sources thus helping the country," said Carlo Foroni, technical director of the SCGC. "This will also relieve the community from the need to treat their waste materials and will also limit CO₂ emissions," Foroni added.

According to Mohamed Aymen, SGCC environment affairs manager, following EEAA's 2009 approval of burning agricultural and municipal wastes at the company's Kattameya and Helwan plants, industrial testing started at Kattameya through a pilot feeding line. "All of these products will be recycled and used as an alternative fuel by being safely burnt at cement kilns," said Aymen.

While the environmental impact assessment for using alternative fuel systems at the Suez plant is underway, the project's feeding line will already be applied as planned at the company's Helwan plant later in 2011.