Displaying items by tag: Egypt

Egypt: The chairman of Suez Cement Group, Omar Mohanna, has announced that his company is planning to start transition processes to use coal in its 3Mt/yr capacity Kattameya cement plant by September 2015. The conversion is set to cost US$23.5m.

Egypt: An official source in Egypt's Ministry of Electricity revealed that ItalGen, one of Italcementi Group affiliates, plans to build a 200MW wind power plant to increase its production capacity to 320MW. The plant will cost around US$220m. The project will be the first privately-built wind power plant to supply energy to plants of Suez Cement, an Italcementi subsidiary. Production capacity for the first phase would be 120MW, which would increase to 400MW in the future.

Egypt: Alexandria Portland Cement has reported a 79% year-on-year drop in its profit for the first quarter of the 2014 fiscal year, which ended on 30 June 2014. Its consolidated net profit fell from US$25.9m in the first quarter of 2013 to US$5.45m in the first quarter of 2014.

Egypt: Sinai Cement Company (SCC) has contracted Danish engineering company FLSmidth to provide the equipment for it to start using coal. SCC added that it would also partner with local contractors and suppliers to equip the factory to use coal as an alternative fuel source to natural gas and Mazut fuel oil.

The industrial sector, which is represented by the Federation of Egyptian Industries, has shown signs of accepting recent increases in automotive petroleum products prices, including fuel, diesel and natural gas. The sector said that it would bear the cost of the energy price increases taking into account the current economic situation 'that doesn't allow for any alternative.'

Following the fuel price hike announcement, the government has raised gas prices for cement plants to US$8 per million British Thermal Units (BTUs) compared to US$6 previously. The price of fuel oil increased from US$209/t to US$315/t.

Despite the Ministry of Environment's opposition, the interim government approved the industrial use of coal as an alternative energy source in April 2014. The move came to address the energy shortage, pending the endorsement of the Environmental Impact Assessment. After issuing the decision, the government said that it would impose a tax on coal usage, while also amending laws and tightening penalties for violating environmental standards and regulations.

Minister of Industry Mounir Fakhry Abdel Nour said that importing coal would not start until the environmental standards and regulations for the industrial use of coal have been finalised and ratified. However, cement plants have already started taking steps towards this. In a bid to shift to coal usage, the Arabian Cement Company commenced testing coal in June 2014 in thermal power generation. It aims to shift to this energy source for 50% of its needs. Suez Cement also recently announced plans to invest US$14.9m to convert two of its four cement plants to use coal. The conversion process for each plant will cost around US$21m.

Egypt: Suez Cement Group of Companies' (SCGC) board of directors has approved the firm's consolidated financial report for the first half of 2014, which ended on 30 June 2014.

SCGC reported a 32% increase in revenues for the second quarter of the year versus the same period in 2013. Earnings before interest, tax and depreciation (EBITDA) jumped by 18%. However, net profits after non-controlling interest fell by 15%, mainly due to higher corporate income taxes.

SCGC's consolidated revenues for the first six months of 2014 increased by 23% year-on-year, while recurring EBITDA was 6% higher versus 2013. Both positive trends were thanks to company-wide efforts to control costs and preserve jobs. However, higher corporate income taxes coupled with an absence of foreign exchange gains were responsible for a 20% drop in net profits after non-controlling interest.

The company reported that cement demand grew by 1% in the first half of 2014 versus the first six months of 2013. During the same period, overall production capacity fell by 55% due to on-going energy supply challenges. In order to meet market demand, SCGC was forced to import clinker, which resulted in a surge in operational costs. A shortage of cement availability also resulted in market-price adjustments.

SCGC believes that the Egyptian construction industry's recovery will attract new investment in Egypt and help to boost economic output. The company also predicts that newfound government stability and the announcement of several large national projects will boost Egyptian demand for cement.

Kenya: Bamburi Cement chief executive Hussein Mansi is set to leave in July 2014. Mansi is relocating to Lafarge Egypt, ending his five-and-a-half year tenure overseeing Bamburi's operations in Kenya and Uganda. In an internal memo sent to staff, Mansi said he will be replaced by Bruno Pescheux, currently the chief executive of Lafarge Cement Syria.

"After five very interesting years leading the Kenya – Uganda business I have accepted a new challenge with Lafarge in Egypt and will be doing so by the end of July 2014," said Mansi.

Mansi, aged 47, holds a post-graduate certificate of Business Administration from the University of Leicester and a bachelor's degree in civil engineering from the University of Cairo. He began his career in 1991 at Saudi Building Systems as a design engineer and later as the sales manager before joining Orascom Construction Industries as works director in charge of sales and marketing.

Mansi joined Bamburi Cement in January 2009 from Algerian Cement Company (ACC), wholly owned by Orascom, where he was the commercial director for five years until December 2008. Orascom was acquired by Lafarge in 2007 leading to Mansi's promotion to head the French multinational's business in East Africa.

Egypt: The Egyptian Natural Gas Holding Company (EGAS) has cut the amount of gas it supplies to cement plants due to natural decreases in well productivity. Egyptian gas production dropped to 133Mm³/day from 166Mm³/day in May 2014, according to Mohammed Hassan, Assistant Deputy Chairman of EGAS. Subsequently EGAS has cut the volume of has it supplies to cement plants from 11.6Mm³/day by 7.08Mm³/day, a drop of 61%.

Egypt: South Valley Cement (SVCC) has said that the investments needed to use coal as an energy source will accost US$19.8m. Subsequently, the company is preparing other energy options.

SVCC said that it would be 'indifferent' if the government decided not to follow through with the coal usage plan, as it could rely on mazut, a low quality fuel oil, in addition to gas, in order to produce cement. The company added that the availability and sustainability of energy sources remains the biggest challenge it faces.

SVCC company officials said that the application of alternative energy sources suggested by the government will take at least 12 months. "The use of coal will allow the company to reach 100% of its production capacity," SVCC's Samar Abd Al-Gawad said. She added that despite the fact that the use of agricultural wastes is 'great,' its percentage in the energy mixture cannot exceed 15 - 20%. "The challenge that the company faces in the use of agricultural wastes is that the market is not consistent and the products that are used as wastes, such as the linen seeds and corn cobs, are seasonal."

SVCC has applied for licences for coal usage and agriculture waste and is awaiting approval from the Ministry of Environmental Affairs. Investing in the usage of agricultural wastes could cost around US$283,000.

The company is seeking to double its production capacity and is currently constructing two new cement plants, which are expected to be complete within 17 months. "The first plant will increase the production capacity by 1.5Mt/yr," said SVCC's consultant Ashraf Salman. "When the company receives its coal license it will increase its production to reach 3Mt/yr."

The company plans to increase its production capacity to reach 3.75Mt/yr by 2017. "The expansion will not only be in increasing the production lines but in looking for acquisition deals of parts or full shares of other cement companies," Salman added. SVCC operated at 70% of its full production capacity in 2013 'due to the energy shortages and the applied curfew.' The company exported around 80,000t of cement during the year.

Egypt's cement producers have taken their fight to use coal to the opposition in recent weeks. Producers like Suez Cement and Titan have started pushing the benefits of using coal including its place as an international mainstay and highlighting the potential savings for the state.

In March 2014 the Minister of Trade and Industry Mounir Abdel Nour announced that cement companies could start using coal from September 2014. However, with pressure from environmental activists and even the Minister of Environment voicing disapproval for coal this seems to be a long way off. Fuel issues continue to bedevil Egyptian cement producers as reports emerged this week that gas supplies to 10 cement plants were cut. The plants, which represent 70% of the country's production base, have been forced to close temporarily. Egypt is one of the largest non-OPEC (Organisation of the Petroleum Exporting Countries) oil producers in Africa and the second largest dry natural gas producer on the continent.

The Egyptian government has been planning a reduction in the use of natural gas by industry. Yet the scale of the reduction has shifted. At first the Ministry of Petroleum intended to reduce supplies to cement plants by 35% in January and February 2014. Reportedly the price of cement then shot up by 30% in March 2014 to offset the rise in energy prices. Then the gas was cut completely, leading to the shutdowns.

In response Egyptian cement producers are investing in converting to using coal. This week Suez Cement announced a planned investment of US$40m to convert two of its four plants to use coal instead of natural gas subject to approval from the Ministry of Environment. Back in November 2013 Suez Cement announced similar plans to spend US$72.5m on converting its plants for coal. Similarly, Lafarge's preparations to use petcoke were also delayed by the ministry in February 2014.

Users of Egypt's gas supplies are caught between the reform of energy subsidies, a shortage in gas supplies and an increase in local demand. Industrial users like cement plants are stuck in a queue behind export markets and power plants. In addition international events such as the political instability in Ukraine might potentially rock the Egyptian gas market if Russian supplies were affected. The European markets would then start scrambling to secure their gas from other places such as Egypt.

In this situation, moving to the use of imported coal makes sense for cement producers. Yet groups like the 'Egyptians Against Coal' campaign argue that the issue is also about Egypt's sovereignty over its energy sources, not just pollution. Despite the optimism of the activists it seems unlikely that they can resist market pressures for long, especially with producers such as Suez Cement and the Arabian Cement Company announcing plans for increased alternative fuels substitution rates alongside their bigger plans for coal. Whether this is more than a sop remains to be seen.

Once dubbed 'King Coal' for its leading place in British industry before the second half of the 20th Century, coal is looking likely to take the crown as the fuel of choice in the Egyptian cement industry. How long it retains its crown though depends on the on-going competition between coal and gas use around the world.

Egypt: Suez Cement Company has announced plans to invest US$42.8m to convert two out of its four plants to use coal instead of natural gas following a controversial government decision to import coal as a means of addressing power shortages.

The conversion process for each plant will cost around US$21.4m, according to Mohammed Shanan, Suez Cement's business development director. Another company source estimated the overhaul will take between 6 - 8 months. The company is still waiting for final approval from the Ministry of Environment to use coal in the production of cement.

Suez Cement's production fell by 50% during the first quarter of 2014 as a result of fuel shortages, which has led to a 50% decline in sales.

The Egyptian Cabinet approved the use of coal for power generation in April 2014, despite the disapproval of Minister of Environment Laila Iskandar. The Egyptian government had cut natural gas supply to plants in an attempt to conserve energy resources.

A number of non-governmental organisations, including the Egyptian Initiative for Personal Rights, condemned the decision to use coal in a statement in April 2014, forecasting that it will have 'devastating consequences on health and the economy.' The Egyptian Centre for Economic and Social Rights, with support from the Doctor's Syndicate, has filed a lawsuit against interim Prime Minister Ibrahim Mehleb, President Adly Mansour and the ministers of trade, petroleum, electricity and environmental affairs in an attempt to block the use of coal in Egypt.