Displaying items by tag: Plant
JSW Cement to start four greenfield grinding units
29 June 2015India: According to the Deccan Herald, JSW Cement plans to start four more greenfield grinding plants, two each in West Bengal and Tamil Nadu, as part of its plan to grow its cement and clinker capacities to 20Mt/yr by 2018.
JSW Cement director and CEO Anil Kumar Pillai said that the company expects cement demand growth in its current fiscal year, which ends on 30 September 2015 and will gain pace in the next fiscal year. "The government's new infrastructure-led industrialisation plan will really boost cement demand. Already analysts have predicted a double-digit GDP growth rate, which will give a 15% hike in cement demand," said Pillai.
The greenfield projects are part of JSW Cement's US$1.41bn investment plan. "Each of the projects will have an investment of US$54.8 – 62.6m. In Tamil Nadu, we have identified one location at Tuticorin and the other will be near Puducherry. It will take 36 months to commission the units. Funds for these projects will be raised via internal accrual and bank borrowings," said Pillai.
JSW Cement is looking for land in West Bengal and will announce the details soon. The company has production plants in Vijayanagar and Bellari in Karnataka, Dolvi in Maharashtra and Nandyal in Andhra Pradesh. JSW Cement has achieved 55% of its production capacity in the last fiscal year. "In the last fiscal year, we produced 3.2Mt of cement and we have set a target of 4.2Mt in the current fiscal year. We expect to achieve 65% capacity utilisation once growth momentum gains in the third and fourth quarter," said Pillai.
Regarding industry rumours that JSW Cement is in the race to acquire Lafarge's cement assets in Jharkhand and Chhattisgarh, Pillai said that the company was open to inorganic growth and will not go for exports.
Meanwhile, JSW Cement is installing a 10MW power plant that uses waste gas in Nandyal. "JSW Cement has committed US$15.7m of investment for this project and it will be commissioned within 12 to 14 months," said Pillai.
Oman: According to the Middle East North Africa Financial Network, Oman Cement has said that due to operational difficulties, it has had to prolong the shutdown of a 4000t/day kiln for planned maintenance. CEO Jamal al Hooti said that the closure has resulted in lower production and sales in recent months, which has had an impact on company performance during the current quarter.
Cement plant utilisation jumps to 85% in Philippines
26 June 2015Philippines: The Manila Bulletin has reported that the capacity utilisation of local cement plants has increased to 85% from 68% in 2014 due to strong domestic construction activities, according to the Department of Trade and Industry (DTI).
DTI undersecretary Victorio Mario Dimagiba said that there is enough cement supply to meet demand. He added that the Philippines had 31.3Mt/yr of cement production capacity in 2014, when consumption was 21.3Mt, or 68%. At present, however, plant capacity utilisation has reached 85%.
The increase in demand in the Visayas and Mindanao areas in the past two weeks was to pre-empt the onset of the rainy season. Dimagiba said that, even though there are cement plants in these regions, there is a huge logistical challenge in the transport of cement to the islands. He added that should local demand in these regions exceed production, imports could augment the shortfall.
Egypt/Sudan: According to Daily News Egypt, Qalaa Holding for Investment has signed an agreement with Financial Holding International (FHI) to sell FHI some of Qalaa's units. This is in line with Qalaa's aim to exit from some of its non-basic businesses and to reduce its consolidated debts of US$105m.
Qalaa will sell FHI its stakes in MENA Homes, Grandview and Dina Farms Land Companies, which will be separated from Dina for Agricultural Investments. In return, Qalaa will buy FHI's stakes in several affiliated companies, including cement producer ASEC Holding, as well as Taqa Arabia and Mashreq Petroleum in the energy sector. Qalaa will also buy FHI's stakes in Nile Logistics International in the Transport and logistics sector, Dina Farms Supermarkets in the retail sector and United Company for Foundries (UCF) in the metallurgical industry sector. The deal is expected to be finalised by December 2015, after the customary conditions and requirements are met.
Abdallah El-Ebiary, managing director of Qalaa's cement division, said that the cement sector is a main strategic area for Qalaa and that it has no intention of exiting it, nor the transport and energy sectors. He added that FHI plans to build a new pulveriser mill at the ASEC Cement plant in Minya, Egypt within the company's plan to convert to alternative energy due to the energy deficit and gas crisis. The cost will be US$30.2m and it will be built in the fourth quarter of 2015. "The company's strategy for the next period is to diversify to new and cheap energy sources instead of the traditional and unavailable sources. The investment cost is at US$30.2m, with US$1.31m for a pulveriser mill and US$11.8m for alternative fuel production," said El-Ebiary.
Qalaa also plans to increase the production capacity of its Takamol cement plant in Sudan from 430,000t/yr to 800,000t/yr in 2016. Qalaa aims to establish a new coal mine for the plant. The plant is 51% owned by ASEC Cement and 49% controlled by the Sudanese Social Security Investment Authority (SSIA), the entity that manages all pension funds in Sudan.
New RDF plant comes online in Pasig, Manila
25 June 2015Philippines: According to the Philippine Daily Inquirer, on 24 June 2015 the Pasig City government brought online what it described as, 'The country's largest facility for turning rubbish into fuel, capable of processing 600t/day of trash.'
The plant, which is Pasig City's joint project with the IPM Construction & Development Corp (IPM) and the Metro Manila Development Authority (MMDA), can process almost all of the city's daily waste production into refuse-derived fuel (RDF). Pasig City mayor Maribel Eusebio said that the plant would produce fuel pellets from the waste, which would then be supplied as an alternative fuel to cement plants. The RDF is majority-owned by Basic Environmental Systems & Technologies (BEST), a subsidiary of publicly-listed Minerales Industrias Corp, as well as France-based Lafarge Industrial Ecology International.
The plant mechanically segregates waste, selecting garbage with high thermal value that will be shredded, made into pellets and wrapped into bales. The plant is expected to convert 25 – 35% of the processed waste into alternative fuel for cement kilns. "The plant addresses serious concerns on increasing municipal solid waste and disposal," said Eusebio. "The RDF plant also complies with the waste diversion requirement of Republic Act No 9003 or Ecological Solid Waste Management Act of 2000. It also addresses climate change issues associated with how municipal wastes are managed."
The use of RDF in lieu of coal addresses the twin issues of solid waste management and climate change. "This is the largest RDF plant in the Philippines to date," said Isabelita P Mercado, president of IPM, which operates and manages the plant. "This is also a pioneering endeavour to save the environment by reducing our dependence on fossil fuel."
Mexico: Cementos Moctezuma, a joint venture company of Cementos Molins, Buzzi Unicem and Grupo Carso, has ordered a Loesche vertical roller mill LM 53.3+3 C for its cement plant in Apazapan, Veracruz. The mill will produce 205t/hr CPC 30 cement at 4000 Blaine or 195t/hr CPC 40 cement at 3700 Blaine.
The order also includes a LDC classifier (Loesche Dynamic Classifier), as well as the COPE gearbox, including gearbox drive motors, developed in cooperation with RENK AG. The COPE gearbox features a redundancy of eight motors. With all eight motors in operation, an output totaling 4.6MW is achieved. The customer advantage lies in the fact that the COPE gearbox can reach up to 100% of the mill capacity performance even with a reduced number of motors. The COPE gearbox has the same external dimensions as a conventional planetary gear system and thus requires no extensive enlargement of the mill foundations.
Two new cement plants for Mozambique
24 June 2015Mozambique: According to Agence de Presse Africaine, two new cement plants are planned for Mozambique in the coming years.
Turkey's Limak Holding plans to invest US$150m in a 2Mt/yr capacity cement plant in the Maputo Port area of Mozambique. Limak chairperson Nihat Ozdemir said that his company would create least 500 jobs during the first phase of the plant." Limak is also interested in entering the Mozambican energy sector and later intends to assess the viability of investment in ports, railways and tourism," said Ozdemir. Mozambique's Industry and Trade minister Max Tonela pledged the Mozambican government's support for Limak.
Meanwhile, Portugal's Cimpor Cimentos group, via its subsidiary Cimentos de Moçambique, has announced plans to build a new integrated cement plant in Nacala, Nampula for an estimated investment of around U$250m. It already owns an integrated cement plant in Matola and also operates four grinding units.
India: According to the Financial Express, Jaiprakash Associates is close to selling its 1Mt/yr capacity cement plant at Sikandarabad, Uttar Pradesh to HeidelbergCement for around US$78.6m.
If the deal materialises, it would be the fifth cement asset sale by Jaiprakash Associates in little over a year. The group is looking to sell assets, including cement and power plants, to reduce its large debt. The aggregate debt of the group at the end of the 2014 financial year, which ended on 31 March 2014, stood at around US$8.65bn. Though it has so far divested assets worth US$2.36bn, the impact of the asset sales is yet to reflect on the group's balance sheet. It aims to cut down debt further by around US$1.57bn by the end of the current 2016 fiscal year, which ends on 31 March 2016. So far, Jaiprakash Associates has divested around 13Mt/yr of its overall cement capacity and is left with around 23Mt/yr.
Unnamed sources have said that Jaiprakash Associates also plans to sell two more of its cement plants, in Baga and Bagheri in Himachal Pradesh and Balaji in Andhra Pradesh, but the matter is stuck due to valuation issues. Aditya Birla Group's UltraTech Cement and HeidelbergCement have reportedly been in talks regarding their acquisition.
Lafarge suspends construction of Rostov cement plant
23 June 2015Russia: According to Esmerk Russian News, Lafarge has suspended the construction of a Euro710m cement plant in Rostov. The plant was scheduled to launch in 2016. The planned capacity of the first phase was 2Mt/yr of cement.
Algeria moves towards cement self-sufficiency
23 June 2015Algeria: According to All Africa, the Algerian minister of Industry and Mines Abdeslam Bouchouareb has said that the country is moving towards, "Self-sufficiency in cement and steel products thanks to the new facilities that will be operational in the short term."
Bouchouareb said that Algeria, which imports about 3Mt/yr of cement, "Will manage to cover its needs and even over produce by 2016." It will be the first time since independence from France in 1962 that the country will cease cement imports.
Two new cement plants in Biskra with a total production capacity of 4Mt/yr will, besides the national network of operating cement plants, meet the demand of the domestic cement market. Privately-owned La Biskrie des Ciments will be operational in December 2015 with an 1Mt/yr of cement production capacity.