Displaying items by tag: Plant

Indonesia: HeidelbergCement plans to invest USD500m in a plant on Indonesia's Java island, Indonesia's trade minister Gita Wirjawan announced on 19 October 2011.

Indonesia's cement sales, an indicator of economic growth in Southeast Asia's largest economy, rose 52% in September 2011 year-on-year due to increasing property and infrastructure building.

Cement sales volumes reached 3.8Mt, from 2.5Mt in September 2010 according to Urip Trimuryono, chairman of the Indonesian Cement Association. Sales in August 2011 had dipped 0.3% year-on-year, due to slower activity during the Ramadan and Eid al-Fitr holiday. Trimuryono forecast full year 2011 cement sales would grow 14%, with growth moderating next year to 10%.

Mozambique: A new cement plant in the southern province of Maputo is scheduled to start construction in June 2012. Budgeted at USD78m, the project is being developed by the Chinese company Africa Great Wall Cement Manufacturer, according to the country's provincial director of Trade and Industry, Fanieta Manjate.

The factory will be built in Chichuo, near Magude, covering an area of 80 hectares. The plant will have the capacity to produce up to

500,000t/yr when it starts operating at the end of 2012 or early 2013. Initially the construction work had been scheduled to start in June 2011.

Manjate stated that the company is currently mobilising equipment and building houses to accommodate the staff who will be involved in developing the project. The Environmental Impact Study has already been approved and families living in the area are being relocated to make way for the development of the project.

The Magude plant becomes the third cement factory set up by Chinese investors in Mozambique. The first in Salamanga, Maputo province, is currently under construction at a cost of USD72m with an expected production capacity of 800,000t/yr. The second in Boane, GS Cement, has an investment of USD100m and it will have the capacity to produce 550,000t/yr. Along with domestic upgrade projects the country's cement production could jump from the current level of 1.3Mt/yr to reach 4Mt/yr by 2013.

Hungary: The Austrian construction group Strabag SE has invested some Euro270m in the construction of a new cement plant in southern Hungary, according to Strabag's CEO Hans-Peter Haselsteiner. Strabag will work with its partner Austrian Lafarge Cement CE Holding on the construction of the 1.25Mt/yr facility. The plant will be used exclusively for Strabag's own construction activities, bringing operational savings to the group.

Haselsteiner expects depression in the construction industry over the upcoming years, but remains positive in the long run.

Indonesia: Lafarge is planning to build a new cement plant in Langkat district in North Sumatra. The USD406m, 1.5Mt/yr plant is expected to be open for business by 2015. The head of North Sumatra Mines and Energy Office, Iskandarsyah, said "No license has been issued for Lafarge which will build cement plants in Kuala and Bahorok, Langkat." The head of the North Sumatra provincial Industry and Trade office, T Nilfan Shahari reitterated earlier announcements that new cement plants were welcome in the region.

The 300 hectares for the cement plant which will be located in Parit Bindu village, Kuala sub-district. 73 hectares are in Batu Katak village, Bahorok sub-district and another 227 hectares in Batu Katak Bahorok village, which is rich in natural limestone.

Russia: Danish cement plant supplier FLSmidth has won two recent orders to build cement plants in Russia. FLSmidth said it would build a complete cement plant for Kaluga Cement Plant LLC in the Kaluga province, 300km southwest of Moscow in a deal worth Euro150m. Last week, the company also announced a preliminary deal for a separate 8500t/day cement plant in Russia, which is expected to be worth over Euro100m. At nearly 3Mt/yr this kiln will be the largest in Europe.

FLSmidth's chief executive announced that Russia is now seen as the most promising market for such projects. "This confirms what we have long said. There is very big potential in Russia," said chief executive Jorgen Huno Rasmussen. "It is the most promising market we see at the moment."

Rasmussen also said that the big potential in Russia for cement plant sales stemmed from high economic growth, based largely on high energy prices and from the age of existing cement production capacity. "Around 85% of the existing cement capacity is outdated and needs to be replaced," Rasmussen said. The company is in contact with several other potential customers in Russia.

Iran: Iranian Mines and Mining Industries Development and Renovation Organization (IMIDRO) has announced that Iran produced 23.41Mt of cement in the first four months of the current Iranian year (21 March 2011 to 22 July 2011) showing a 19% rise compared with the same period in 2010.

The report added that Iranian companies produced 6.37Mt in Tir (4th month in the solar calendar, 22 June 2011 – 22 July 2011). Mohammad Hassan Pourkhalil, the secretary of the Cement Industry Contractors Union, stated that Iran exported 0.94Mt of cement in this month. Pourkhalil added that Iran's exports of cement and clinker surpassed 3.40Mt from 21 March to 22 July, showing a 14% growth compared with the same period in 2010.

In June 2011 Iran launched two new cement factories in the provinces of West Azerbaijan and Golestan. Khoy cement factory, which cost USD140m, has the capacity to produce more than 1Mt/yr. Galikesh cement factory, which employs some 210 workers and cost about USD165m, has the capacity to produce more than 3,400t/day.

Russia: HeidelbergCement has officially opened its new plant TulaCement in the presence of numerous prestigious guests. The plant, which is located approximately 150km south of Moscow in the city of Novogurovsky, Tula region, has a cement production capacity of 2Mt/yr. Construction of the plant began in April 2009. The investment costs for the new plant, which employs around 400 people amounted to approximately Euro300m.

"We are very pleased that we are today able to inaugurate our state-of-the-art cement plant, TulaCement, which is one of the largest in Russia," explained Dr Bernd Scheifele, Chairman of the Managing Board. "In the future, the new plant will primarily supply the rapidly growing market in Greater Moscow with high-quality cement. We have thus reached another milestone in the expansion of our cement capacities in attractive growth regions and have increased our capacity in Russia to around 5Mt/yr."

The cement will be produced in a dry process in the highly-automated plant, which is equipped with environmentally-friendly technology. The entire production site including the quarry spans over 100 hectares. To ensure optimum logistics for delivery and cement shipments, HeidelbergCement has constructed several kilometres of road and railway lines. Four modern apartment buildings have been erected so that the employees can live on site.

"Russia is an attractive market for HeidelbergCement," added Dr Scheifele. "The demand for cement is rapidly increasing. It is anticipated that cement consumption will rise from 50Mt/yr in 2010 to around 70-90Mt/yr in the next 10 years."

HeidelbergCement has been active in Russia since 2001. Amongst other activities, the Group operates a cement plant near St. Petersburg and is the majority shareholder of a building materials company in Bashkortostan, one of the richest republics in Russia. The cement is imported to important growth regions via import terminals in Murmansk, Archangelsk and Kaliningrad.

Poland: On 5 July 2011 Gorazdze launched its newly completed investment, which will enable it to become the 'biggest cement producer in Europe.' The project consumed nearly Euro125m, which makes it the biggest investment in the company's history.

The project was initiated in May 2010, which Gorazdze helmsman Andrzej Balcerek considers to have been the best possible moment. "At that time, the demand for cement was slightly lower, with the whole economy slowing down. At present, it is sky-rocketing; in May 2011 growth was the highest in the last 100 years," he says.

Bernd Scheifele from HeidelbergCement, which is the owner of Gorazdze, sees the investment as a major step forward not only for the Polish firm but for its mother company too and a perfect example of Polish-German economic co-operation. He underlined the fact that over the last 17 years HeidelbergCement has invested around Euro450m in Gorazdze.

New Zealand: Contractors are being asked to register their interest in building a USD400m cement plant near Weston and a shipping terminal at Timaru's port on behalf of Holcim New Zealand. Holcim is still seeking final approval for the projects. Expressions of interest close on 29 July 2011. On 28 June 2011 Holcim New Zealand posted a message on its website inviting contractors to register their interest. Capital projects manager Ken Cowie stated that the marketplace needs to be aware of what will be required if the company's parent board in Switzerland approves the project.

"Getting some preliminary information from the marketplace now would help us get the project under way in a timely manner if the Holcim Ltd board approves it later this year," said Cowie. "It's also about getting an indication of which contractors are in the marketplace with suitable qualifications and experience to undertake the various aspects of work that will be required."

The tentative timetable to construct the plant on a 40ha site indicates that, subject to board approval, site preparation could start in late 2011, equipment could be ordered in late 2011 and early 2012 and the pouring of foundations could take place in the third quarter of 2012. At the peak of construction, almost 500 people would be employed. Commissioning of the plant would be in early 2014 with production starting by the middle of that year. Actual dates for work on the project would depend on if and when approval is received.

The decision to call for expressions of interest from contractors followed the executive committee of parent company Holcim Ltd in may recommending the proposal go forward to its board for a decision. The general scope of works outlined in the expressions of interest document includes the Weston cement plant, associated quarries and pits and a new clinker and cement shipping terminal at Timaru.

The main raw material quarries and pits, limestone, tuff and siltstone were immediately next to the plant site and silica sand would be trucked from a pit near Windsor. Coal to fuel a kiln would be trucked from an open cast pit at Ngapara. KiwiRail would reconstruct the branch line from the South Island main trunk line at Waiareka to the plant to haul cement to Timaru.

"Aspects of the work, such as cement plant mechanical and electrical equipment, would require the involvement of specialist international suppliers and we've been in discussion with a number of these companies about our potential requirements since late 2010," said Cowie.

Holcim New Zealand said it was looking for contractors who had an excellent record of working collaboratively with both the client and other contractors to successfully complete 'a world-class project.' Completing the project with the least possible impact on the environment was also a project goal.

Holcim New Zealand would have overall management of the project and contract out a number of packages of work related to quarry operations, construction of the plant and the Timaru shipping terminal. Following a review of applications, selected contractors will be provided with detailed specifications and drawings and invited to submit bids for the various packages of work.

Once the Weston plant is completed Holcim will close its 50 year old cement factory near Westport in the West Coast region. The Buller District Mayor, Pat McManus, stated that the district's coal industry should fill the gap in the economy. Cowie stated that the West Coast facility will remain open for about three years while the new plant is built.

Kazakhstan: HeidelbergCement plans to start production at a Euro200m cement plant in the western region of Mangistau in 2013 according to a statement made by the Kazakhstan Ministry of Industry and New Technologies on 27 June 2011. The plant will have an initial production capacity of 1Mt/yr of cement with the possibility of doubling its capacity in the future, the Ministry said.

HeidelbergCement has invested Euro70m in infrastructure around the plant, including roads, railway and electricity lines and living quarters for employees. The German cement company entered Kazakhstan in 2005 by purchasing Bukhtarma Cement Company, one of the leading cement producers in the country.