Displaying items by tag: Production
US: Cement companies in the US produced 57.8Mt of clinker in the first nine months of 2021, in line with production in the corresponding period of 2020. Cement shipments including imports rose by 4.2% year-on-year to 79.9Mt from 76.7Mt, according to the United States Geological Service (USGS). The lead cement consuming states by total shipments were Texas, California and Florida. Texas received 11.4Mt of cement (14% of the national total), down by 8.5% from 12.4Mt, California received 8.19Mt (10%), up by 7.8% from 7.6Mt and Florida received 5.4Mt (6.8%), up by 5.6% from 5.11Mt.
Insee Cement says it has eased the cement shortage in Sri Lanka
08 December 2021Sri Lanka: Insee Cement says it has eased a local cement shortage by operating at maximum production capacity and optimising its distribution channels. It reported a record output of 0.7Mt for the third quarter of 2021, according to the Colombo Post newspaper. The company also introduced two new import ships to help the situation.
Gustavo Navarro, the chief executive officer of Insee Cement Sri Lanka said, “We continued to fully support government regulations and industrial policies to first stabilise the market, and were able to deploy our island-wide distribution and dealership network to ensure an uninterrupted supply across the island. The loyalty and patience of our customers gave us that extra encouragement we needed to overcome the challenge.”
China produces 1.96Bnt of cement in first 10 months of 2021
30 November 2021China: China has increased its production of cement by 2.1% year-on-year to 1.97Bnt in the first 10 months of 2021. Xinhua’s China Economic Information Service has reported that the country exported US$19.6bn-worth of building materials over the period, up by 13%, while its domestic construction market grew by 11%.
Pakistan: The government plans to raise the rate of federal excise duty for cement plants operating at less than 100% capacity utilisation. The Dawn newspaper has reported that the measure aims to reduce cement prices in the country. Taxes are currently US$8.55/t of cement produced. In the 2021 financial year, capacity utilisation was at 84% of the available 69.3Mt/yr total capacity. Since the 2017 financial year, it has dropped below 75% in some years. Over the five-year period, the national cement capacity has increased at an average of 8.6% annually.
Ministry of Finance spokesperson Muzzammil Aslam said “Who should we protect: consumers or cement makers? Is it not harmful for the country that they have joined hands and set a higher market price?”
Venezuela to export cement to Caribbean countries from 2022
15 November 2021Venezuela: Corporacion Socialista del Cemento plans to begin to export cement to countries in the Caribbean from the beginning of 2022. The El Universal newspaper has reported that the company’s plant is in the process of increasing its production of cement and clinker for the start of exports. In the first 10 months of 2021, it more than doubled its production and more than tripled its sales volumes.
President Pietro Acosta said "We are contributing to the growth of a new free, non-oil, diversified economy.” He added “We will still continue to serve the national market."
Titan America’s Pennsuco plant to achieve 100% Portland limestone cement production as early as 2023
12 November 2021US: Titan America says that 100% of its Pennsuco cement plant in Medley, Florida’s, cement production will be lower-carbon Portland limestone cement (PLC) by ‘as early as 2023.’ The cement, called Type IL, has 15% reduced CO2 emissions compared to ordinary Portland cement (OPC), according to the company.
Mid-Atlantic regional president Kevin Baird said “We are serving large customers in E-Commerce, cloud services and infrastructure. These customers are committed to sustainable development and are demanding solutions for green construction. Low carbon cement, such as our Type IL, is one of the ways we are meeting the needs of our customers for these projects.”
Kerala government announces plan to reduce cement prices
04 November 2021India: The government of Kerala plans to increase its cement production in order to help lower the price of cement in the state. The Times of India newspaper has reported that the state owns 10% of its cement industry. It plans for state-owned Travancore Cements to increase grey cement, white cement and wall putty production at its Nattakom grinding plant in Moolavattom. Its other cement company, Malabar Cement, previously increased its cement production.
The state government also convened a meeting of private sector cement producers in order to discuss the possibility of a reduction in the price of cement.
Update on Sri Lanka: November 2021
03 November 2021The news from Sri Lanka this week is that Lanwa Sanstha Cement is preparing to commission a new 3Mt/yr grinding plant in January 2022. The timing is apposite given the current shortages in the country.
Some inkling of local problems can be seen in the cement news over the last few months. In August 2021 Insee Cement said that it was operating at full capacity utilisation across its network. Later, at the end of October 2021, the government intervened in the import market by opening up the use of Trincomalee Harbour. This was followed by the nation’s other main producer, Tokyo Cement, announcing that it too was operating its grinding plant at Trincomalee at full capacity. It also said that, at the government’s behest, it was going to increase its import rate.
The new Lanwa Sanstha Cement unit originally came to international attention when Germany-based Gebr. Pfeiffer revealed details in 2019 of an order of two MVR 5000 C-4 type roller mills from Onyx Group. Lanwa Sanstha Cement has since said that the plant will cost US$80m. Once operational the unit at the Mirijjawila export processing zone of the Hambantota International Port will manufacture ordinary Portland cement, Portland slag cement, Portland limestone cement and blended hydraulic cement. A further equipment order for the project was announced this week when the Chinese-run Hambantota International Port Group signed an agreement with Lanwa Sanstha Cement to build a conveyor from the port to the plant. The deal also includes two ship unloaders.
Other new cement units on the horizon include an integrated plant project from Nepalese businessman Binod Chaudhary that was announced in mid-2019. The US$150m plant was planned for Mannar in the north of the island. However, not much more has been heard since then. Chaudhary’s company CG Cement operates a grinding plant in Nepal. More recently, in October 2021, local press reported that the government had tentative plans to build a new plant at the old state-owned Kankesanthurai site, also in the north. The plant was originally built in the 1950s and production ran until 1990 when the military took over the unit amid the then on-going civil war. Earlier in 2021 the government agreed to sell off the machinery at the site. However, much of it has gone missing in the intervening period! Proposals to revive the plant have circulated since the mid-2010s.
Graph 1: Cement production and imports in Sri Lanka, 2015 – 2021. Estimate for 2021 based on January to August data. Source: Central Bank of Sri Lanka.
The Sri Lankan cement market has faced a tough time over the last two years. First, total local production and imports fell by 11% year-on-year to 7.2Mt in 2020 from 8.1Mt in 2019. Then, imports fell by 18% year-on-year to 1.83Mt from January to August 2021 from 2.24Mt in the same period in 2020. Local production has more than compensated though, leading to growth in the total so far in 2021. There have been general economic reasons for why the ratio of imports to local production has fallen in 2020 and 2019 and this is explained in more detail below. Yet, imports hit a high of 5.68Mt in 2017 and have been declining since then both in real terms and proportionately.
Insee Cement summed up the local situation in its third quarter results by blaming cement shortages on input cost rises, supply chain disruption and negative exchange rates effects. The first two problems are issues everywhere around the world as economies speed up again following the coronavirus lockdowns but the last one is more specific to Sri Lanka. The country has faced a recession in its economy because the pandemic shut down tourism. The government initially introduced import limits to try and control foreign currency reserves. It then imposed price controls on essential foods and commodities, including cement, in September 2021 to try and stop shortages but this plan was abandoned a month later. Focusing on cement, some idea of the input cost inflation facing the sector can be seen in Tokyo Cement’s latest quarterly financial results. Its cost of sales rose by 72% year-on-year to US$59.5m in the six months to end of September 2021 from US$34.5m in the same period in 2020.
Lasantha Alagiyawanna, the State Minister of Consumer Protection, said at the end of October 2021 that it would take three weeks to import the required cement into the country. Whether this is enough to end the shortage remains to be seen. Yet, whatever does happen, it is likely that more production capacity from the likes of Lanwa Sanstha Cement and others will be welcome in 2022 and beyond.
Iran: Cement companies produced 32.4Mt of cement in the first half of the 2022 financial year, down by 9.2% year-on-year from 35.8Mt in the first half of the 2021 financial year. 62 companies supply cement in the Iranian market. In the 2021 financial year, Iran produced 68.3Mt, exported 11Mt and consumed 65Mt, including imports.
Qizilqum Cement’s sales fall in first nine months of 2021
25 October 2021Uzbekistan: Qizilqum Cement’s nine-month sales fell by 11% year-on-year in 2021. A 4.4% decline in cost of goods sold failed to create earnings before interest (EBIT) growth during the period. The company recorded a 36% fall in EBIT.
Bluestone Investment Bank recorded 4.5% year-on-year growth in Uzbekistan’s volume of construction during the first nine months of 2021. In the first eight months of the year, its cement companies produced 8Mt of cement, up by 18% year-on-year. Cement imports rose slightly to 0.56Mt.