Displaying items by tag: Production
Vietnam: State-owned Vicem’s cement and clinker sales grew by 8% year-on-year to 12.7Mt in the first half of 2021. The Viet Nam News newspaper has reported that the company recorded cement and clinker production volumes of 14.8Mt, up by 7%. Its 2021 full-year production targets are 30Mt of cement and clinker sales, up by 5%, and production of 26Mt of cement, up by 8%, and 22Mt of clinker, up by 1%. The producer recorded sales of US$709m in the first half of 2021, up by 5%. Its profit before tax rose by 23% to US$54.4m.
US: Colombia-based Cementos Argos subsidiary Argos USA’s Newberry, Florida cement plant produced 140,000t of cement in June 2021. The plant shipped 129,000t of cement. The company says that the production figure beats its previous production record of 128,000t in June 2019 by 9%. The figure for shipments beats the previous shipment record, also from June 2019, of 121,000t by 7%.
Plant production manager Daniel Ball said, “Everyone at the Newberry Plant is excited and proud to see these records being set. With the current sales climate, we are able to show the untapped potential Newberry has. This sustained sales commitment would not be possible if it wasn’t for all the hard work and dedication of everyone at the plant as well as from Argos plant support staff and Argos Corporate. But with the new record set, we strive to set new records going forward.”
Bolivia: Empresa Publica Productiva Cementos de Bolivia’s (ECEBOL) integrated Oruro plant is operating at 80% capacity following its reopening in mid-June 2021. The unit is selling cement to La Paz, Oruro and Cochabamba, according to the La Razón newspaper. Restarting the plant cost around US$8m.
Iranian cement producers ordered to stop production for three weeks due to electricity shortage
07 July 2021Iran: Cement and steel producers have been ordered to stop production for up to three weeks due to insufficient electricity supplies. A spokesman for the electricity industry said that the cut in supply was now necessary after heavy industrial customers had failed to observer a voluntary request, according to the Fars News Agency. Electricity supplies will be reduced to 10% of normal levels during the period.
Argentina: Data from the Asociación de Fabricantes de Cemento Portland (AFCP) shows that cement shipments grew by 44% year-on-year to 5.52Mt in the first half of 2021 from 3.83Mt in the same period in 2020. Local consumption of cement increased at a similar rate. The association has forecast the local market to grow by 15% year-on-year to 11.4Mt in 2021 from 9.87Mt in 2020.
Vietnam increases first-half cement output in 2021
29 June 2021Vietnam: Vietnamese first-half cement production is estimated to have risen by 8% year-on-year to 51.1Mt in the first half of 2021 compared to the same period in 2020. The Viet Nam News newspaper has reported that June 2021 cement production was 10% higher than that in June 2020, at 9.1Mt. Vietnam’s full-year cement production in 2020 was 100Mt.
Vicem increases five-month cement sales in 2021
24 June 2021Vietnam: State-owned Vicem produced 10.5Mt of cement in the first five months of 2021, an increase of 9% year-on-year. Total cement and clinker sales rose in the period by 8% to 12.8Mt, according to the Viet Nam News newspaper. The company is targeting 26Mt-worth of cement production in 2021, up by 8% year-on-year.
Dominican Republic produces 5.1Mt of cement in 2020
23 June 2021Dominican Republic: The Dominican Association of Portland Cement Producers (ADOCEM) reports that the local sector produced 5.1Mt of cement in 2020. 4.4Mt was consumed locally and around 0.7Mt was exported, according to the El Día newspaper. The country has five integrated plants and two grinding plants.
Fuels in India
02 June 2021Another week and it’s another commodity story related to the effects of coronavirus. This time the Indian press and financial analysts have started to notice a shift in the fuel mix of some of the major producers from petcoke to coal. UltraTech Cement moved to 30% petcoke and 60% imported coal in the fourth quarter of its 2021 financial year that ended on 31 March 2021. This compares to a reported mix of 77% and 10% in the previous year according to Mint. Dalmia Bharat reduced its share of petcoke to 52% in the fourth quarter from 70% in the third quarter, while its coal mix was 35 - 40% in the fourth quarter.
Price is the driver here. UltraTech Cement’s chief financial officer Atul Daga summed the situation up in an earnings call in late January 2021. Essentially, he said that fuel represented about 13% of total costs for cement producers in India and that both the cost of coal and petcoke nearly doubled from June 2020 to January 2021. However, coal is seen as the cheaper option, hence the move towards it in the fuels mix ratio. The petcoke market meanwhile has suffered due to reduced oil refinery output due to, you guessed it, the effect of coronavirus on global markets in 2020. Scarcity in the US market has particularly affected the decisions on buyers for Indian cement companies since this is the key source of their imports. Demand for petcoke from Latin America and the Mediterranean hasn’t helped either. Both petcoke and coal markets are expected to stabilise in the second half of 2021. Diesel prices have also risen recently causing UltraTech Cement’s power and fuel costs to increase by 28% year-on-year to US$356m and logistics costs, including freight expenses, to rise by 25% to US$449m in the fourth quarter of its 2021 financial year.
With this in mind it’s interesting then, that for some analysts at least, fuel prices have been seen as more worrying for cement producer profits than the latest round of coronavirus-related lockdowns from India’s second wave of infection. Fitch Ratings for example, warned that the impact of mounting fuel costs would continue to be seen in the quarter to June 2021 but that it would subside due to the switch in fuel mix and price rises passed to end consumers. On the lockdowns, it forecast that localised restrictions, with cement plants being allowed to continue operating in most states, would cause a far less pronounced drop in cement demand than during the first national lockdown.
Graph 1: Monthly cement production in India, January 2019 – April 2021. Source: Office of the Economic Adviser.
Graph 1 above shows that the crisis the Indian cement sector faced during the first lockdown, when production crumbled by 85% year-on-year to 4.3Mt in April 2020. The following recovery saw production reach its second highest ever figure at 32.9Mt in March 2021. It’s too soon to tell what’s happening from the national figure but that dip in April 2021 is not looking good so far.
One benefit from unstable fuel prices is that it builds the economic case for cement producers to raise their alternative fuels substitution rates. UltraTech Cement, for example, reported that its ‘green’ energy rate grew to 13% in its 2021 financial year from 11% in 2020. With a target of 34% by its 2024 financial year, this is an ideal opportunity for a change for both UltraTech Cement and other producers.
Cuba: Cementos Cienfuegos’ Carlos Marx cement plant in Guabairo resumed production in late May 2021. Production had been suspended since 14 January 2021 due to a lack of petcoke, according to the Sierra Maestra newspaper. Fuel suppliers had been affected by a fuel shortage created by US trade sanctions. Despite the enforced shutdown the plant intends to meet its production target for 2021.