Displaying items by tag: Suez Cement Group
Egypt: Suez Cement Company has announced plans to invest US$42.8m to convert two out of its four plants to use coal instead of natural gas following a controversial government decision to import coal as a means of addressing power shortages.
The conversion process for each plant will cost around US$21.4m, according to Mohammed Shanan, Suez Cement's business development director. Another company source estimated the overhaul will take between 6 - 8 months. The company is still waiting for final approval from the Ministry of Environment to use coal in the production of cement.
Suez Cement's production fell by 50% during the first quarter of 2014 as a result of fuel shortages, which has led to a 50% decline in sales.
The Egyptian Cabinet approved the use of coal for power generation in April 2014, despite the disapproval of Minister of Environment Laila Iskandar. The Egyptian government had cut natural gas supply to plants in an attempt to conserve energy resources.
A number of non-governmental organisations, including the Egyptian Initiative for Personal Rights, condemned the decision to use coal in a statement in April 2014, forecasting that it will have 'devastating consequences on health and the economy.' The Egyptian Centre for Economic and Social Rights, with support from the Doctor's Syndicate, has filed a lawsuit against interim Prime Minister Ibrahim Mehleb, President Adly Mansour and the ministers of trade, petroleum, electricity and environmental affairs in an attempt to block the use of coal in Egypt.
Egypt: Omar A Mohanna, Chairman of Suez Cement, has announced that the company intends to alter its energy mix to use 20% of its energy from waste recycling and 80% from coal during 2014. He added that the Ministry of Environmental affairs has not announced its position on the use of coal, according to AlAhram News. Previous energy supply shortages have reduced production at Suez Cement to 50%.
In related news, the CEO of the Misr Beni Suef Cement Company revealed that his company has received an official letter from the Egyptian government informing the company that the natural gas supply to their facilities will be completely cut in May 2014. The letter added that the government will supply enough Mazut to the company to operate one production line.
Can the Egyptian cement industry secure its fuel supplies?
19 February 2014Suez Cement and Italcementi's first waste treatment plant in Egypt was inaugurated this week. The project uses 45,000t of household waste to produce 35,000t of alternative fuel annually. Given Egypt's on-going fuel concerns the project will be watched closely.
Italcementi has much riding on the success of the project. It has five integrated cement plants in the country. As reported in early February 2014, the cement producer suffered reduced production capacity in Egypt despite 'potential' domestic demand due to limited energy availability. Cement sales volumes in Egypt for Italcementi have continually fallen since 2011, accelerating from a 5.4% year-on-year reduction in 2011 to a 17.6% year-on-year reduction in 2013. Yet, despite this, rebounding domestic demand was reported in 2012 and 2013.
It must be extremely frustrating for Italcementi. It has the production capacity, it has demand but it doesn't have the fuel to power its lines. Any additional fuel will be welcome. At a rough and conservative rate of 200kg of fuel per tonne of cement produced, Italcementi and Suez Cement's new alternative fuel stream could help to produce 175,000t of cement or about 1.5% of the cement producer's clinker production capacity of 12Mt/yr.
Lafarge, with its mega 10.6Mt/yr cement plant outside of Cairo, hadn't suffered (publicly) as much as Italcementi from fuel shortages until the publication of its financial results for 2013. Although sales had decreased year-on-year since 2009, this has been blamed on competition. Now it has been announced that cement volumes decreased by 30% in the first half of 2013 due to shortages of gas. This was mitigated through fuel substitution to a 19% drop in the third quarter and a 7% drop in the fourth quarter.
However, Lafarge's strategy for fuel security may be threatened as the Ministry of State for Environmental Affairs ordered the producer to stop preparations to build storage units for petcoke in February 2014 citing environmental and economic reasons. What happening here is unclear given that the Egyptian government has been encouraging cement producers to move away from using natural gas.
The examples above show the reactions two multinational cement producers, Italcementi and Lafarge, have made to secure their fuel supplies. The outcomes remain uncertain.
In other news, Shijiazhuang in Hebei province in China has started the demolition of 17 (!) more cement plants. This follows 18 plants that were demolished in December 2013. In total, 18.5Mt/yr of cement production capacity has been torn down.
This is more than the cement production output of most European countries or any single US state! Where was this cement going previously? What were the effects on the price of cement in China? Who is taking the loss for the destruction of this industrial production capacity? BBC News Business Editor Robert Peston has some ideas.
Egypt’s first waste treatment plant is inaugurated
17 February 2014Egypt: Suez Cement and Italcementi inaugurated the first waste treatment plant in Egypt on 16 February 2014 with a Euro5m investment.
The project is part of the Suez Cement strategy to increase the amount of energy that it gets from fuel derived from waste. The project uses 45,000t of household waste to produce 35,000t of alternative fuel annually. "The project will use the latest equipment and technologies available in this area," said Egypt's minister of Environment, Laila Eskander.
Egypt's Ministry of Environmental Affairs opposes the import of coal due to its negative effects on the environment and public health. Coal is not among the alternatives for solving the energy crisis in Egypt, according to Eskander. "Suez Cement has been suffering from an energy crisis, yet it decided to respect the Egyptian laws and to contribute to solving the problem of waste as well," said Eskander.
Suez Cement orders bag filter system from Boldrocchi
11 December 2013Egypt: Suez Cement has ordered a bag filter system from Boldrocchi srl for its Helwan Plant. The turnkey contract includes new bag filters, a heat exchanger and fans for the kiln, raw mill and clinker cooler. This will replace the plant's existing baghouse and glaver bed filters.
Previously Italian engineering firm Boldrocchi had signed a contract with the Helwan Plant in 2012 to provide bag filters and fans for the Helwan Plant. Line one was commissioned in November 2013 and Line two is expected to be completed at the end of May 2014.
Suez Cement implements new anti-dust systems
19 November 2013Egypt: Suez Cement has introduced a new filter system to reduce dust emissions to up to 10mg/m3, a level referred to by the company as being 'well below Egyptian and European standards.'
The Egyptian group plans to spend Euro55m to improve the environmental standards of its five in-country facilities.
Mounir Abdel Nour, Trade and Industry Minister, took part in the inauguration ceremony, saying that the new filter system is, "A perfect example of how the Egyptian government and industries can work together to provide facilities with the best technology in terms of production and environmental impact."
"The new filter system makes use of the most highly advanced technology so that the plants can produce the lowest level of dust emissions possible,'' added Bruno Carre, Suez Cement group managing director.
Omar Mohanna, Group chairman, underscored that 2013 has been a challenge for the Egyptian cement industry, with problems in terms of fuel and energy supply. To stay competitive, the industry must find better energy sources in addition to the existing plans to make use of wind energy and alternative fuel sources, Mohanna added, saying that he hoped the Egyptian government would continue to support efforts that work towards this end.
Egypt: The managing director of Suez Cement has announced that the company intends to invest US$145m by 2016 energy security measures. US$72.5m will be spent on converting two of its five cement plants for the use of coal instead of gas and diesel. The remaining US$72.5m will be spent on environmental upgrades.
Suez Cement profit soars by 46% to US$56m despite market uncertainty in first half of 2013
14 August 2013Egypt: Suez Cement Company has reported that its consolidated revenue rose by 7% year-on-year to US$368m in the first half of 2013 from US$343m in the same period in 2012. Despite continued energy-supply uncertainties and increased energy prices, the Italcementi subsidiary managed to increase its profits by controlling and improve costs and improving manufacturing efficiency.
Suez Cement's recurring earnings before interest, taxes, depreciation and amortisation (EBITDA) rose by 15% year-on-year to US$93.3m from US$81.3m. Net profit rose by 46% to US$55.7m form US$38.0m.
For the second quarter of 2013 Suez Cement's revenue rose by 11% to US$186m from US$168m. EBITDA rose by 18% to US$45.1m from US$38.3m. Net profit rose by 19% to US$20.2m from US$24.0m.
In its outlook, Suez Cement issued caution over ongoing market uncertainty in the second half of 2013. If the country stabilises politically the cement producer expects cement demand to improve as public and private construction spending resumes. Given growing supply shortages for energy, Suez Cement will continue to focus on industrial and environmental efficiency and postpone any capacity expansion projects.
Egypt: The Egyptian Electricity Transmission Company has signed a contract with Italgen, a subsidiary of global cement producer Italcementi Group, to produce electricity from wind energy. The contract authorises Italgen, which has been studying the possibility of incorporating wind technology since 2008, to become the first private investor to enter the Egyptian National Grid and construct a wind energy park in the area of Gulf El-Zeit, according to a statement.
Electrical energy generated from the wind park will be transmitted to plants run by Suez Cement, another Italcementi subsidiary, and will help in the reduction of CO2 emissions. The first phase in the project will represent an investment of around Euro120-130m. It will equate an installed capacity of 120MW and is expected to cover around 40% of Suez Cement's power needs. After the completion of the second phase, electrical energy is estimated to reach a capacity of 400MW.
Egyptian cement industry facing drop in natural gas supply
28 January 2013Egypt: Suez Cement has reported in a filing sent to the Egyptian Exchange that the cement sector in Egypt is facing a drop in natural gas supply below normal levels. However, Suez Cement indicated that deliveries at its plants were not affected due to the group's strategic inventory of clinker.
On 20 January 2013 the Ministry of Trade and Industry announced that it would increase prices of mazut, a heavy, low-quality fuel oil, for the cement and ceramics industries by 50% to US$225/t from US$150/t. This follows a threatened increase in the price of mazut in late December 2012 of 130% that the government exempted cement producers from. However, the government planned to increase the price of natural gas to US$6/mmBtu from US$4/mmBtu at the same time.