Displaying items by tag: Plant
Philippines: Eagle Cement Corporation’s profit in 2019 was US$118m, up by 25% from US$94.1m in 2018. Sales for the year amounted to US$389m, up by 20% from US$324m in 2018. The Manila Times newspaper has reported that the company attributed the rises to ‘increased sales volumes growth,’ due in part to ‘robust demand for private consumption.’ Eagle president and CEO Paul Ang said, “We keep our positive stance that demand will eventually pick up once the enhanced community quarantine is lifted by the government and we remain committed to delivering high quality cement to both private and public sectors as soon as this happens.”
Eagle Cement Corporation will complete the installation of a fifth mill at its 7.1Mt/yr integrated Bulacan plant in 2020, bringing its cement capacity to 8.6Mt/yr.
Cameroon: Germany-based Thyssenkrupp Industrial Solutions has won an engineering, procurement, construction and commissioning (EPCC) contract with Netherlands-based Cimpor Global Holdings for the installation of a clay calcination plant at its new integrated Kribi cement plant in the Port of Kribi in South Cameroon. The system calcines clay at just 800°C, which can then replace clinker at a ratio of one to two, lowering the finished cement’s clinker factor by up to 33%.
ThyssenKrupp says that use of the system, the first of its kind in Cameroon and second at a Cimpor Global Holdings cement plant, will help cut CO2 emissions by 120,000t/yr, corresponding to a reduction of 40%.
Germany: Schwenk Zement’s 1.2Mt/yr Karlstadt cement plant in Bavaria, 1.0Mt/yr Allmendingen and Mergelstetten cement plants in Baden Württemberg and 0.86Mt/yr Bernburg cement plant in Saxony-Anhalt have all achieved the Concrete Sustainability Council (CSC)’s gold certification, enabling the use of their cements in concrete for CSC certified sustainable buildings. Schwenk building consultancy head Werner Rothenbacher said, “Schwenk is committed to sustainable cement production at all locations. More works will follow soon.” In addition to its cement plants, Schwenk operates numerous ready-mix concrete production facilities in Germany.
In 2019 20% of German new-builds were CSC certified.
Hope stays open through Breedon coronavirus lockdown
31 March 2020UK: Breedon Group has suspended production at all UK sites except operations that ‘serve critical supply needs,’ such as those of the Hope, Derbyshire, cement plant. The group’s Ireland operations also continue, ‘pending further guidance from the Irish government.’
Breedon Group says that it has taken the temporary measures ‘to ensure the safety and wellbeing of colleagues, subcontractors, customers and communities.’
ScanChain opens new Polish plant
27 March 2020Poland: Denmark-based chain specialist ScanChain has announced that it will be producing and distributing chains from a new facility located in Poznan in the province of Greater Poland. The company says it has ended its partnership with a partial ownership by UK-based John King Chains.
Scan Chain said “Over the past three years we have seen a great growth in new markets. We are pleased that both ScanChain and John King Chains wish to establish a strong link going forward.”
China: Jiangxi Wannianqing Cement’s net profit in 2019 was US$197m, representing a 20% year-on-year increase from US$164m. Reuters has reported that on 15 November 2019 Jiangxi Wannianqing Cement paid US$82.6m for a lease and limestone exploration rights for land in De’an County, Jiangxi Province, previously held by Fushan Cement. On 25 June 2019 the company received US$23.3m in government compensation for the relocation of its Wannian cement plant.
Indian producers pull plug on operations
24 March 2020India: Several cement producers have responded to the coronavirus pandemic with plant closures. Reuters has reported that India Cements has temporarily closed all of its plants. JK Lakshmi Cement has suspended cement production at its 4.2Mt/yr integrated plant in Jaykaypuram, Rajasthan and at three grinding plants. JK Lakshmi subsidiary Udaipur Cement Works has shut its 1.6Mt/yr integrated Udaipur plant, also in Rajasthan.
Dalmia Bharat refractory production subsidiary Dalmia-OCL’s CEO Sameer Dagpaal told the Business Standard newspaper that he expected the virus’ impact on the company to be ‘relatively limited,’ with a slowdown in demand from the cement sector lasting at most ‘a couple of months.’ He noted that there had been ‘some minor supply-side disruptions relating to a shortage of raw materials from China.’
On 24 March 2020 the all-India total number of coronavirus cases crossed 500, with nine dead, according to Al Jazeera. 200 cases are in the western states of Maharashtra and Kerala.
North Korean plant ‘commissioned in a week’
23 March 2020North Korea: Local press says that the Sangwon Cement Complex in North Hwanghae Province has reported an upsurge in production, apparently making a record 10,000t/month of cement, its highest production level ever.
Chief engineer Yun Song Chol was quoted as saying that this had been made possible by ‘prioritising science and technology’ and ensuring the operation of equipment ‘at full capacity in accordance with the completion of modernisation at the end of 2019.’ Following the works, the line was reportedly commissioned in just a week.
Kunda Nordic Tsement to close plant
19 March 2020Estonia: Germany-based HeidelbergCement’s subsidiary Kunda Nordic Tsement has announced the planned closure of its 0.8Mt/yr integrated Kunda plant in Kunda, Lääne-Viru County in March 2020. Business World Magazine has reported the plant closure will result in 80 redundancies. The company has stated the reason for the closure as being that the plant’s equipment, which produces cement by the wet method, is economically unviable due to its CO2 intensity.
The price of EU Emissions Trading System (ETS) emissions permits fell to Euro15.24/t of CO2 on 18 March 2020, down by 30% from Euro21.71/t on 18 March 2020.
News roundup
18 March 2020With events moving fast in Europe with regard to the on-going health crisis, here are a few threads to consider from the cement industry news this week.
Firstly, there have been two solar power stories over the last week in North America. Grupo Argos said that it had installed a 10.6MW solar power plant at Cementos Argos’ Piedras Azules cement plant in Comayagua. Then US-based Alamo Cement Company was reported to have signed a contract with Renergetica to build a solar power plant at its integrated plant in San Antonio, Texas. Global Cement has looked at this topic on and off over the years from the steady addition of photovoltaic (PV) solar plants around the world to supply electricity to cement plants to more ambitious plans such as research into using concentrated solar power to start powering creating clinker directly. These two latest PV stories follow projects in El Salvador and Cyprus so far this year. We’re not going to comment now on the overall progress the cement industry is making towards moving away from fossil fuels but the general trend is encouraging.
Next, there are on-going investments and upgrade projects being announced. Germany’s KHD revealed on 17 March 2020 that is building a new raw mill and pyroprocessing line for an ACC plant in India. FCT combustion recently announced that it has won a deal to supply Titan Cement in the US with an upgrade to a kiln line to natural gas. Buzzi Unicem’s SLK Cement in Russia has agreed to co-process solid municipal waste at its Sukholozhskcement plant. South Africa’s PPC has invested in a pneumatic offloading facility and a silo for its George Depot cement terminal in the Western Cape. These will have likely been agreed before the global coronavirus outbreak but they are reminders that some level of capital expenditure by cement companies is happening.
In China the Ministry of Industry and Information Technology (MIIT) said this week that the domestic cement sector’s net profit grew by 20% year-on-year to US$26.6bn in 2019. With this in mind the first quarter results for 2020 from cement producers in China will make essential reading for producers from elsewhere around the world wondering what to expect. However, a recent interview with the president of Huaxin Cement, a company based in Hubei province at the epicentre of the outbreak, revealed that despite the short term economic disruption from the quarantine the company was expecting a rapid economic rebound after April 2020 provided that there is a suitable government stewardship. He also mentioned the key role the company was playing in disposing of clinical waste. As such it was hoping for tax breaks to support continuing incineration and the advancement of co-processing in general.
Finally, also on the health crisis, many cement industry events have been cancelled or postponed as work practices change including those organised by Global Cement. We’re taking our events online in the short term as virtual conferences with opportunities for information exchange and networking. We encourage as many of you as possible to register.