Displaying items by tag: US

US: Canada’s McInnis Cement has officially opened its terminal in the Bronx, New York. The terminal can store up to 44,000t of cement and most of this will be delivered by ship. City Council Member and Land Use Committee Chair Rafael Salamanca, Bronx Community Board 2 Chair, Bobby Crespo and members of several Bronx organisations and the local business community joined McInnis Cement executives to celebrate the opening of the unit, the first new industrial maritime project built on the South Bronx waterfront in more than half a century.

US: LafargeHolcim has upgraded its terminal at Weirton in West Virginia following a 10-year furlough. The site will be used to store and distribute oil well cement products for markets in the Appalachian region.

“We have made a significant investment in the Weirton terminal in direct response to the growing needs of our energy industry customers. Demand for access to our oil well cement has increased dramatically, yet existing distribution channels had grown congested,” said Jamie M Gentoso, chief executive officer (CEO) of US Cement operations.

The upgrade project included expanding the site, building a new water-based off- loading facility and restoring its silos. During the work LafargeHolcim collaborated with the Army Corps of Engineers, the West Virginia Department of Commerce, the Business Development Corporation of the Northern Panhandle and the local community. In addition, the company worked closely with the West Virginia Department of Environmental Protection and Environmental Protection Agency to assure all operating and environmental permits were in place. As part of this collaboration, LafargeHolcim has also been granted additional funding for surrounding site infrastructure improvements and build-out through the conditional grant program known as the West Virginia Industrial Access Road Program (IAR).

US: Elixsys has completed a 100hr continuous pilot test to extract ammonium sulphate and calcium carbonate from flue gas desulphurisation solids at a coal-fired power plant in Pennsylvania. Products made using the company’s proprietary process meet the specifications for fertiliser-quality ammonium sulphate and technical-grade calcium carbonate.

The company intends to start a commercial-scale project of its technology in 2019 once it finds a utility partner. Full-scale operations are planned by 2022. The company is also starting pilot testing on another process to extract metals from coal ash.

Cementos Fortaleza started building its new grinding plant in Merida this week. The 0.25Mt/yr unit is expected to open in July 2019. It marks the first new plant in the country in a while and it will be only the second in the south-eastern state of Yucatan, joining Cemex’s integrated plant. It follows a number of upgrades at existing plants over the last two years, such as various mill orders by Cruz Azul from European suppliers (as part of an upgrade at two of its plants) and Elementia’s upgrade to its Tula plant.

Note that Cementos Fortaleza is a subsidiary of Elementia, the building materials company partly-owned by ‘Mexico’s richest man’ Carlos Slim. The group has steadily been expanding with its purchase of the remaining share in Cementos Fortaleza in 2015, acquiring a controlling stake in Giant Cement in the US in 2016 and a project to build a grinding plant in Costa Rica in early 2018.

The other big news story this week with implications for the cement sector was the arrangement of the US-Mexico-Canada Agreement (USMCA), the successor to the North American Free Trade Agreement (NAFTA). Although the exact details of the deal are still emerging, the consensus is that the cement industry in Mexico is unlikely to be affected much. The two points that might have implications for the cement industry are changes to rules of origin regulations and tariffs on imports made by low-wage workers. Both clauses are targeted at the automotive sector to protect US industry so it is unlikely that cement will be affected. In addition it is worth remembering that Mexico was the fifth largest exporter of cement and clinker to the US in 2017 after Canada, Greece, China and Turkey. And, all the major Mexican cement producers operate plants in the US, further protecting them from any potential negative consequences of the USMCA.

Graph 1: Mexican cement production, 2009 – 2017. Source: Camara Nacional del Cemento (CANCEM).

Back in Mexico, the graph above shows that production has been growing in fits and starts over the last decade. The last growth trend started in 2013 but it stalled in 2017. However, the Camara Nacional del Cemento (CANCEM) was forecasting growth of 2.5% year-on-year for 2018 in April 2018. The last time this column covered Mexico, back in early 2017, we produced a breakdown of the industry by company and production capacity. This is worth looking at for an overview of the production base.

Cemex, the largest local producer, reported Ordinary Portland Cement sales volume growth of 3% year-on-year in the second quarter of 2018 but flat growth for the first half of the year. This growth was supported by good activity in the formal residential sector with support from the industrial and commercial sector. LafargeHolcim released less detailed figures for the first half of 2018 but it attributed its strong performance in Latin America to Mexico. Overall cement sales for the region grew by 12.1% to 12.6Mt, in part due to large infrastructure projects in Mexico, such as the new Mexico City International airport. The third biggest producer, Grupo Cementos de Chihuahua, said that its cement sales volumes rose by 2.5% in the first half of the year, supported by rising prices.

As reported in early 2017, the Mexican cement industry is moving ahead with confidence. A modest amount of production capacity is being built, the steady market growth since 2013 looks set to continue after a minor blip in 2017 and the main producers are all reporting good performance so far in 2018. Finally, the USMCA looks unlikely to trouble Mexican producers much and their diversified holdings will certainly help them if it does. For the moment - bravo!

US: GCCM Holdings has ordered a ship unloader from Siwertell for a terminal in Corpus Christi, Texas. The Siwertell ST 640-M unit will have a continuous rated cement-handling capacity of 1500t/hr and will be able to unload ships of up to 60,000dwt. The unloader is currently being built and will be delivered fully assembled by heavy-lift ship to the port. Siwertell will supervise its commissioning and the unit is expected to start operation in the third quarter of 2019.

US: Bulk Handling Systems (NHS) has appointed Matthias Erdmannsdoerfer as managing director of Max-AI. Prior to this new role, Erdmannsdoerfer worked for more than six years as the president of National Recovery Technologies (NRT), a developer of optical sorting technology and subsidiary of BHS. In his new role Erdmannsdoerfer will be responsible for the Max-AI product line including sales, business development and product and application development.

Launched by BHS in 2017, Max-AI technology powers robotic sorters, optical sorters and reporting systems, and will continue to be integrated into new and existing equipment throughout material recovery facilities (MRFs). Since its inception, more than 50 Max-AI AQC (Autonomous Quality Control) robotic sorters have been sold in quality control (QC) applications of both fibre and containers.

US: Cemex has celebrated the 50th anniversary of its Balcones Quarry in New Braunfels, Texas with an event attended by Cemex USA Regional President - Texas and New Mexico Region Joel Galassini, and which included a planned quarry blast.

Balcones Quarry began operations in 1968. Cemex purchased the quarry along with the neighbouring cement plant in 1994. The quarry currently processes more than 10Mt/yr of crushed limestone annually and supports infrastructure, residential and commercial projects across Texas. The United States Geological Survey (USGS) recently ranked the quarry as the top crushed stone producer in the country in terms of volume.

In 2016 the site opened a water recycling plant at the quarry to cut reliance on local water sources. Recently, Cemex opened its Wildlife Habitat Centre adjacent to the quarry to promote conservation and sustainability. The centre includes about 17 acres of restored prairie, pollinator gardens and meadows planted with native plants. An education centre and wheelchair-accessible produce garden are also on the site.

US/China: The Office of the US Trade Representative has started implementing a 10% tariff on mineral and other products from China, including cement, following a consultation period. Mineral products affected by the proposed tariffs of interest to the cement industry include limestone flux, quicklime, slaked lime, gypsum, anhydrite, clinkers of Portland, aluminous, slag, supersulphate and similar hydraulic cements, white Portland cement, Portland cement, aluminous cement, slag cement, refractory cements, additives for cement, cement based building materials and more.

The latest tariff list follows an earlier decision by the US government to tax imports from China worth US$34bn that came into force in early July 2018.

India: Mahendra Singhi, the group chief executive officer (CEO) of Dalmia Cement, says that the company aims to be carbon negative by 2040. Singhi made the announcement at the Global Climate Action Summit in San Francisco, US, according to the Indo-Asian News Service. The cement producer is planning to increase its low-carbon product portfolio and use more ‘green’ fuels and raw materials in all of its 14 plants in India.

Dalmia Cement is the first Indian cement company to join RE 100 and it is committed to a target of 100% renewable electricity use. Singhi said that the major challenge is to convert the climate risks into business opportunities while sustaining business growth for the benefit of present as well as future stakeholders. Singhi was previously the Indian co-chair of the Cement Sustainability Initiative (CSI).

Singhi said that Dalmia Group has been able to reduce carbon dioxide emissions to 526kg/t of cement on a group average and to 342kg/t in its eastern operations. According to the CDP (formerly Carbon Disclosure Project) cement sector report in April 2018, Dalmia Bharat achieved the first rank in CDP's low carbon transition league.

US: LafargeHolcim has acquired Metro Mix, LLC, a leading provider of ready-mix concrete in the Denver metropolitan area in Colorado. With Metro Mix, LafargeHolcim reports that it has further strengthened its position in the United States, where it is already present with operations in cement, ready-mix concrete, aggregates and asphalt.

Jan Jenisch, CEO of LafargeHolcim, said, “This is our fourth acquisition this year, in line with our Strategy 2022 - 'Building for Growth'. Metro Mix's operations are highly complementary to our existing footprint and will allow us to gain a larger share in a growing market with immediate commercial and operational synergies. I very much welcome all employees of Metro Mix to our company.”
Metro Mix operates two ready-mix concrete plants and reported net sales of around US$30m in 2017.