Displaying items by tag: Upgrade
Italcimenti investing Euro160m in Bulgarian cement plant
05 December 2012Bulgaria: Italian cement group Italcimenti will install a new 4000t/day cement production line at its Bulgarian subsidiary Denya Cement. The company is investing Euro160m and the completion date is scheduled to be 2015.
Italcementi hires KHD for Rezatto upgrade
23 November 2012Germany: Italcementi has awarded KHD a contract to upgrade and redevelop its Brescia Rezzato plant in Italy. The upgraded plant, situated in the environmentally sensitive Lake Garda region, will have to adhere to strict environmental requirements.
Italcementi has selected KHD's Clean Technology for the upgrade. It includes a KHD COMFLEX® SC 18 – 3250 system for raw material grinding, a Two-Pier PYRORAPID® Kiln 3000t/day 4.4m x 52m, a PFC PYRFLOOR® clinker cooler 635 AW and a Low NOX 5 stage Preheater 7950 PR.
KHD will also supply additional environmental equipment including selective catalytic reduction systems, a gas conditioning tower, selective non catalytic reduction systems, as well as special filter systems to reduce SOX. KHD will install much of the equipment whilst the existing kiln continues to operate.
The Rezzato plant, built in 1964, was designed by former Italcementi chairman Giampiero Pesenti, father of current Italcementi CEO Carlo Pesenti, during his tenure as an engineer. The project is scheduled to be finished in 2014, in time for Italcementi's 150th anniversary.
India Cements plans 3Mt/yr brownfield expansion
31 October 2012India: India Cements has started gathering documentation for a 3Mt/yr expansion at two of its plants in Tamil Nadu. The company's next step is to secure clearance for these projects.
Brownfield expansions are being planned for Dalavoi, in Ariyalur district of Tamil Nadu, where the company plans to add a new line that will add over 2.55Mt/yr to the existing 2.16Mt/yr cement capacity. This will increase the total capacity at the plant to 4.71Mt/yr. A 40MW captive power plant will also be set up to supply electricity for the upgrade. At Sankaridurg the company plans to double the capacity of its 0.7Mt/yr plant.
If approved, the upgrades will increase India Cements' capacity to 15.5Mt/yr in its eight plants in Tamil Nadu, Andhra Pradesh and Rajasthan.
Oman Cement to increase grinding capacity and pollution control
25 October 2012Oman: Oman Cement is in the process of increasing its cement grinding capacity by installing an additional 15t/hr cement mill. The tender process has been initiated for building the plant, according to the company's chairman Dr Abdullah Abbas Ahmed.
Oman Cement is also planning to improve the pollution control equipment on its line 2 to control dust emission levels. It is in the process of identifying a consultant for this project.
Meanwhile, the company said that its net profit increased by 32.5% to US$30.4m for the first nine months of 2012, from US$25.2m for the same period of 2011. Its sales revenue also increased, to US$108.5m, compared to US$94.2m during the period.
The company has achieved sales of 1.69Mt for the first nine months of 2012 compared to 1.40Mt for the same period of 2011.
Holcim announces Euro350m upgrade in Volsk
24 October 2012Russia: Holcim Russia has decided to invest Euro350m towards upgrading its Volskcement plant in the Saratov region. The modernisation project will include the installation of a new 'semi-wet' production line with a capacity of 2500t/day. Currently the plant uses a wet process. Construction will take two years and is expected to start in the second quarter 2013. The new line will be commissioned in the third quarter of 2016.
Mugher mulls Chinese supplier for US$33.2m power upgrade
10 October 2012Ethiopia: Mugher Cement Enterprise is considering proposals from two Chinese suppliers for a turnkey project to convert its current heavy furnace oil (HFO) clinker burning system to a coal-fired system. Mekonnen Zergaw, CEO of the state-owned Mugher, declining to disclose the names of the companies. He said that five companies had participated in the bid, of which one has been disqualified at the beginning while two companies did not pass the technical evaluation.
This is the second time Mugher has accepted tenders for the upgrade. Originally Mugher awarded a US$28m contract to Chinese firm Hefei Cement Research Design Institute (HCRDI) that built the same project for the EFFORT Messobo plant. "The company increased the bid by around US$11m after we had already awarded it," said Zergaw.
Mugher plans to complete the coal-fired furnace by the 2013-2014 fiscal year and its demand for coal is estimated to be 693Mt/yr. However, Mugher is still waiting for the approval of a US$33.2m loan request from the Commercial Bank of Ethiopia. The Ethiopian government instructed cement factories in 2010 to shift from HFO to other alternative sources of energy in order to reduce foreign currency spending.
National Cement SC to complete 1.28Mt.yr upgrades by January 2013
13 September 2012Ethiopia: National Cement SC plans to complete upgrades worth US$99.7m by the start of 2013 according to the company's chief executive, Busa Assefa.
"We will start clinker trial production in October 2012 and cement trial production in November 2012," said Busa. He added that the trial production phase at the compnay's new plant near Bajatu, Kebele, will begin at a 60% clinker and a 70% cement production rate, to become fully operational by the start of 2013.
National Cement SC was formed from a merger between Ethiopia's first cement plant, Dire Dawa, and the National Cement plant that is currently under construction. Dire Dawa has a capacity of 60,000t/yr with further upgrades scheduled. The new National Cement plant will have a capacity of up to 4500t/day. It is being built on a 40ha location in Bajatu, Kebele, within 3km of Dire Dawa.
National Cement SC's upgrades will increase Ethiopia's national capacity, from 18 operational plants, by 1.3Mt to 12.46Mt/yr. The company expects to rely on the eastern Ethiopian market and exports to Djibouti and Somalia. In addition, the city of Dire Dawa has licensed four cement factories with a combined capital of US$277m, of which three are under construction.
Semen Gresik plans expansion in Vietnam
29 June 2012Indonesia: PT Semen Gresik, Indonesia's largest cement producer, plans to spend US$400m-US$500m to expand its operation into Vietnam and Myanmar by the end of 2012, according to its general director Dwi Soetjipto.
Semen Gresik intends to finance 20% of the expansion with internal cash and the remainder with external sources, possibly from a global bonds issue. In case any negotiations conclude by the end of 2012, Semen Gresik would likely issue bonds in 2013, Dwi added.
The company has been assessing potential local partners for a joint venture for a plant in Myanmar to produce around 600,000t/yr, in which Semen Gresik will contribute US$150m. However, Dwi Soetjipto declined to discuss Vietnamese expansion plans in detail, hinting at an acquisition.
Semen Gresik reported total assets of US$2.25bn at the end of March 2012. The firm's revenues in the first quarter of 2012, rose by 20% year-on-year to US$458m. Its cement sales fell at 4.94Mt in Jan-Mar period, making up 39.3% of Indonesia's market share. Semen Gresik predicts that its cement sales will reach 22.5Mt/yr in 2012, up from 19.72Mt/yr in 2011. Revenues are expected to rise 15% year-on-year to US$1.93bn.
Saudi Arabia: Southern Province Cement (SPC), the Kingdom of Saudi Arabia's biggest cement firm by market value, and Chinese engineering company Sinoma have signed a US$188m contract for the installation of a third production line at SPC's plant in Tahama.
The turnkey contract will be executed over a period of 24 months. Once completed, the third production line will have a clinker capacity of 5000t/day. SPC said that it will use its own funds to finance the project. In early March 2012, the Saudi company announced that the second production line at the Tahama plant started commercial production, bringing SPC's total capacity to 23,000t/day.
SPC, one of the nine listed cement companies operating in the Kingdom, is based in Abha, southwestern Saudi Arabia. It operates factories in Jazan, Bisha and Tahama.
ASEC Cement completes Zahana upgrade
30 May 2012Algeria: ASEC Cement has completed an upgrade at its Zahana plant, in western Algeria.
"Zahana Cement Company, our key Algerian subsidiary, has just concluded the largest overhaul in the plant's long history," said ASEC Cement CEO Giorgio Bodo. The upgrade is expected to bring a 20% year-on-year increase in production of both clinker and cement. In addition the deployment of new bag filters has decreased the plant's dust emissions. Following the upgrade Zahana's clinker capacity is 0.90Mt/yr.
ASEC Cement has now begun work on a US$30m project to construct a new raw mill at Zahana that will be fully operational by 2014, raising Zahana's clinker capacity to 1.2Mt/yr. In addition the plant has started work on a new kiln line, for completion by 2015, which will increase clinker capacity to 2.7Mt/yr and cement capacity to 3.0Mt/yr.
Zahana, located 40km from Wahran, had a cement capacity of just 0.65Mt/yr in 2008 when ASEC Cement took over management of the company. ASEC Cement has a 35% equity stake at Zahana in partnership with the Government of Algeria.