Displaying items by tag: Upgrade
UK: Welding Alloys says that it has carried out maintenance on a vertical roller mill at HeidelbergCement subsidiary Hanson’s 1.0Mt/yr Purfleet slag plant in Essex, repairing the mill’s Loesche 46 2+2S grinding table and rollers. The company said that the mill, which had ground 3500t of granulated blast furnace slag (GBFS), was “in urgent need of refurbishment.” Following a wear audit, Welding Alloys took the grinding components back to the profile template using its Integra Wire Mill products.
The group said that “both companies overcame the challenges of completing the project within the limited shutdown period while complying with the Covid-19 lockdown measures.”
Aravan Cement Plant considering third production line in Kyrgyzstan
23 September 2020Kyrgyzstan: Aravan Cement Plant, part of the Southern Combine of Building Materials, is considering building a third production line with a capacity of 1.5Mt/yr. Plant director Kubanychbek Turdubaev made the announcement to Kyrgyzstan Newsline in a discussion reflecting on the completion of the unit’s second line in 2018, which increased total capacity to 1Mt/yr. The Russian-Kyrgyz Development Fund (RKDF) provided a loan for that project and the company intends to continue the relationship for the next one. China-based Tianjin Cement Industry Design and Research Institute (Sinoma TCDRI) and the Nanjing Long-W Energy Conservation Engineering were also involved. At present the plant sells half of its cement domestically and exports the rest.
Çimsa Çimento hires DAL Teknik Makina for Mersin cement plant upgrade
23 September 2020Turkey: DAL Teknik Makina says that Çimsa Çimento has engaged its services for a cyclone replacement at its 3.4Mt/yr Mersin cement plant in Mersin Province. The upgrade consists of “modification of the first and second-stage cyclones and riser ducts in the first clinker production line, downcomer ducts modification, dip tubes, pendulum flaps, meal pipes and splash boxes installation and refractory procurement and installation.”
The group said, “The modification project will allow electrical and a small amount of heat energy reduction by reducing pressure drop and improving separation efficiency of the cyclones.”
Ash Grove Cement to upgrade Port Manatee cement terminal
23 September 2020US: CRH subsidiary Ash Grove Cement says that it is undertaking an upgrade of its Port Manatee, Florida deep water cement terminal to install a high capacity FLSmidth Kovako unloader and modernise existing material transfer and electrical systems, as well as establishing self-loading capabilities. The aim of the upgrade is “to improve Ash Grove’s capacity to import cement clinker, slag and fly ash to meet the existing and future needs of customers in the Florida and South Georgia markets.
Regional president Monica Manolas said, “The underlying fundamentals in the Florida market are positive with good population and employment growth. The upgrade of the Port Manatee import terminal will expand our capabilities and strengthen our ability to meet growing demand in the region.”
The company says that construction will begin in early 2021 and the upgraded terminal will open in late 2021.
Sustained Visions, Qazax Sement Zavodu and DAL Teknik Makina commission 1.3Mt/yr Gazakh cement plant
16 September 2020Azerbaijan: Germany-based Sustained Visions has announced the commissioning of Akkord Cement subsidiary Qazax Sement Zavodu’s 1.3Mt/yr-capacity integrated Gazakh cement plant in Ganja-Gazakh region following a phase-two upgrade completed in collaboration with the owner and DAL Holding subsidiary DAL Teknik Makina. The plant, built in 2013, had an original capacity of 0.9Mt/yr.
Sustained Visions praised the collaborative effort, which has resulted in a “significant reduction in specific energy consumption and carbon dioxide (CO2) emissions” for the plant, and “shows very stable performance.” Managing director Ralf Slomski noted that, in spite of the coronavirus outbreak, the company was able to maintain a project management team of five staff on the site at peak periods.
Gebr. Pfeiffer secures SemeyCement vertical grinding mill order
15 September 2020Kazakhstan: Germany-based Gebr. Pfeiffer says that it has secured a contract for the supply of an MVR 5000 C-4 vertical grinding mill to SemeyCement’s 1Mt/yr integrated Semey cement plant in East Kazakhstan. Gebr. Pfeiffer says that the 200t/hr capacity mill will have a drive power of 4000kW and be equipped with an SLS 4500 BC classifier. Delivery of the vertical roller mill is scheduled for autumn 2021.
Ramco Cements commissions 9MW waste heat recovery power plant at Jayanthipuram cement plant
14 September 2020India: Ramco Cements has commissioned a 9MW waste heat recovery (WHR) power plant at its 3.7Mt/yr Jayanthipuram, Andhra Pradesh cement plant. Chief executive officer (CEO) Av Dharmakrishnan said, “Besides savings in power cost, the installation of WHR systems in our plants will also reduce CO2 emissions substantially, which will have a positive impact on the environment.”
BusinessLine Online News has reported that Ramco Cements is currently building a 12MW WHR power plant at its upcoming Kolumigundla, Andhra Pradesh cement plant. When the plant becomes operational it, will bring the company’s total WHR power generation capacity to 39MW.
Lafarge Zimbabwe and CBMI sign grinding plant contract
10 September 2020Zimbabwe: LafargeHolcim subsidiary Lafarge Zimbabwe and China National Building Materials (CNBM) subsidiary CBMI have announced the signing of a contract for the establishment of a 0.7Mt/yr-capacity grinding plant at the 0.5Mt/yr Manresa cement plant in Harare. CBMI executive director and general manager Tong Laigou said that, when completed, the plant “will significantly increase the market occupation rate, competition and influence power of Lafarge Zimbabwe, and will also ease the cement supply tension in the country.”
Gabon: A new 0.35Mt/yr production line has started production at Ciments d'Afrique’s (CIMAF) Owendo grinding plant. Spain-based Cemengal supplied a 50t/hr Plug&Grind X-treme grinding plant for the project. Successful commissioning and start-up of the unit was managed remotely from Madrid in Spain due to the coronavirus pandemic. The upgrade cost around US$16m.
The addition brings the plant’s total production capacity to 0.85Mt/yr, according to Direct Infos Gabon. The cement producer is also planning to spend US$120m towards building an integrated plant in the country. Nationally, the country reportedly now has a production capacity of around 1.2Mt/yr.
India: The Odisha State Level Single Window Clearance Authority (SLSWCA) has approved two cement and slag grinding plant projects in Odisha. It has granted JSW Cement permission for an upgrade to its upcoming 1.2Mt/yr Kalinga Nagar, Odisha slag cement grinding plant that will increase the finished plant’s capacity to 2.4Mt/yr at an additional investment cost of US$359,000. JSW Cement restarted work on the facility, which will grind Ordinary Portland Cement (OPC) and granulated blast furnace slag (GGBS), in September 2018 after suspending the project due to leasing issues in 2016.
Sagar Cements subsidiary Jajpur Cements has also received clearance from the SLSWCA for the construction of a 1.5Mt/yr grinding plant on the site of the existing 0.5Mt/yr Jajpur Cements grinding plant in the Kalinga Nagar Industrial Complex in Jajpur District, Odisha. The project, valued by the company at US$44m, is scheduled for completion in March 2021. Sagar Cements acquired Jajpur Cements on 7 May 2019 for US$16m.