Displaying items by tag: Upgrade

Belarus: Krichevcementnoshifer exported US$2.47m-worth of cement in the first quarter of 2020, up by 41% year-on-year from US$1.75m-worth in the corresponding period of 2019. Belta News has reported that the company, whose 0.6Mt/yr integrated plant at Krichev, Mogilev region serves the eastern Belarusian and Russian markets, made total sales of US$15.4m, up by 22% year-on-year from US$12.6m. Krichevcementnoshifer CEO Vladimir Korchevsky said, “We consistently ship 5000t of cement to consumers every day. April 2020 saw shipments reach 6000t/day. We can conclude that, despite the current difficulties associated with the coronavirus pandemic, the demand for our products has not decreased.”

In April 2020 Krichevcementnoshifer completed construction of an elevated track for the unloading of bulk materials from railway cars, reducing unloading time.

Argentina: South Africa-based Pro-Op Industries has announced the shipment of a set of ceramic rotary valves produced by Germany-based Kreisel to Argentina. The product is to be installed at Loma Negra’s 1.5Mt/yr integrated Catamarca plant in Catamarca province. The rotary valves will replace two screw pumps with the aim of ‘substantially reducing energy consumption and maintenance costs’ at the plant. Pro-Op Industries said, ‘We are excited and honoured to be working with the Loma Negra team and to be introducing Kreisel technology to the South American region.’

Thailand: Germany-based KHD Humboldt Wedag has reported the successful commissioning of a new Comflex grinding line at Siam City Cement’s Plant 1 in Saraburi. The line replaces two ball mill circuits, maintaining a production capacity of 350t/hr with a 40% lower energy consumption. The Comflex comprises a roller press, RPM18–200/180 static coarse material separator, VS620 static fine material separator, LS8600 system fan, HKSK 236/346 and four product separation cyclones. KHD says that Siam City Cement awarded it the engineering, procurement and construction (EPC) contract because of the system’s low specific power consumption of 13.36kWh/t, compared to over 21kWh/t in the previous system.

Vietnam: US-based FCT Combustion has published details of a new contract with Vietnam National Coal and Minerals Industry Holding Group (Vinacomin) for the supply of an FCT Turbo-Jet burner to Vinacomin’s 0.6Mt/yr La Hiên plant in Thái Nguyên province. The upgrade aims to enable the use of lower calorific coal while maintaining clinker strength and specific fuel consumption, in order to reduce fuel costs.

FCT Combustion previously provided burners at Vinacomin’s 0.8Mt/yr Quan Trieu cement plant in 2019 and 1.5Mt/yr Quang Son cement plant in 2020, both in Thái Nguyên province.

Saudi Arabia: Denmark-based FLSmidth has announced that it has secured an engineering, procurement and construction (EPC) contract with Yanbu Cement for a ‘massive’ efficiency-increasing upgrade to reduce the heat and power consumption of the 5.9Mt/yr integrated Yanbu cement plant in Al Madinah Province.

FLSmidth previously supplied the Yanbu cement plant with an automation upgrade and burner system retrofit in 2018. It concluded a service agreement with Yanbu Cement in 2019.

Russia: Eurocement subsidiary Belgorodsky Cement has dispatched the first batch of bagged cement from the new packing and palletising line at its 3.8Mt/yr integrated plant in Belgorod West, Belgorod Oblast. The 70t/hr-capacity line produces 50kg cement bags on pallets of 1.7t (34 bags).

Eurocement has also announced the first delivery of cement from its Belgorodsky Cement plant to Yaroslavl, Tolyatti and Nizhny Novgorod by river in 2020. Eurocement senior vice president Alexander Sapronov said, “The delivery of products by river transport is one of the most cost-effective methods of transportation. High-quality loading and reliable packaging guarantee consumers complete cargo safety.”

Eurocement has continued production throughout the coronavirus outbreak, but has restricted meetings, conferences and training sessions since 23 March 2020. The Group said, “Eurocement products are strategically important to the nation's economy. In order to ensure smooth operation of production facilities and of the group as a whole, measures have been taken to minimise the risk of spreading the coronavirus.” These include: ‘regular health check-ups and temperature measurements for employees and subcontractors, air disinfection, antiseptic treatment of operational surfaces, provision of skin antiseptics in toilets and informing employees about safety recommendations.’

Hungary: Italy-based Entsorga has completed the installation of an automated alternative fuel (AF) line at a Hungarian cement plant.The upgrade consists of an Entsorga Spider crane and Pelican power system which will be able to maintain a continuous feed to the plant’s calcination system 24 hours a day.

Entsorga CEO Francesco Galanzino said, “Bringing a commission to a successful conclusion in the middle of the maximum intensity period of the coronavirus crisis has been a great satisfaction. The cement plant will make significant savings in CO₂ emissions.”

Russia: Eurocement subsidiary Kavkazcement has reported the successful installation of a remote monitoring system at its 3.1Mt/yr integrated Kavkazcement plant. The system uses near field communication (NFC) tags and identification devices to feed real-time operational data from its four wet kilns to smartphones. Kavkazcement CEO Oleg Lopatin said, “Accurate and timely inspection of the equipment increases the efficiency and stability of the entire cement production line. The mobile monitoring system reduces the time and improves the quality of diagnostics.”

Russia: Sibirskiy Cement subsidiary Krasnoyarsk Cement has equipped the exhaust stack of its 1.1Mt/yr Krasnoyarsk, Siberia plant with an emissions monitoring system supplied by Finland-based Gasmet. The system provides continuous NO_x, CO₂ and SO₂ monitoring via a UK-based Oxitec 500E gas analyser, Germany-based Durag D-FL-220 flow rate meter and a Gasmet Simatic computer. Krasnoyarsk managing director Vladimir Afanasin said, “We approached the choice of equipment taking into account all the requirements of the Russian environmental legislation, which have recently been significantly tightened.”

Krasnoyarsky Cement will complete preliminary testing of the installation in late 2020.

US: Germany-based Lehigh Hanson has announced a suspension of work on its 2.0Mt/yr expansion of the 0.8Mt/yr Mitchell plant in Indiana to 2.8Mt/yr to early 2021 at the latest due to ‘uncertainties resulting from’ the coronavirus. The target date for commissioning has also moved, to late 2023 from September 2022. Lehigh Cement Mitchell plant manager Jerry Miller said, “A construction project of this magnitude has numerous components, such as supply chain certainty, material deliveries and, importantly, worker availability.”

The upgrade received environmental clearance in July 2019 and the company broke ground at the site in October 2019.