Displaying items by tag: CCUS

Finland: VTT Technical Research Centre subsidiary Carbonaide has concluded its seed funding round, having raised funds worth Euro1.8m. Lakan Betoni, which produces precast and ready-mix concrete, led the funding, along with utilities provider Vantaa Energy. Carbonaide will use the funds to build an industrial pilot plant for its carbon neutral precast concrete product at an existing precast concrete plant in Hollola. The plant will bind captured CO₂ in the product at atmospheric pressure. The process generates 50% lower CO₂ emissions than precast concrete production using ordinary Portland cement (OPC). Suitable raw materials include ground granulated blast furnace slag (GGBFS), green liquor dregs and bio-ash. In trial production, the use of GGBFS gave Carbonaide's concrete a negative carbon footprint of -60kg/m³.

Other sources of loans and in-kind contributions included Finnish state innovation fund Business Finland.

EU: Cembureau, the European cement sector association, has lobbied the EU in support of a draft act for the setting of CO₂ storage capacity quotas for member states. It called for the simplification and acceleration of permitting procedures for storage sites. It also encouraged policymakers to strengthen the focus on CO₂ transport networks, ensuring fair access conditions for cement plants.

Cembureau said "Whilst a mix of technologies are needed to decarbonise cement production, carbon capture, utilisation and storage (CCUS) is particularly critical, as our sector faces unavoidable process emissions. A large number of CCUS pilot and demonstration projects have been launched by cement companies across Europe, with the first of them becoming operational as early as 2024. The pipeline of investments is particularly strong – for instance, the latest ETS Innovation Fund call awarded over Euro500m three cement CCUS projects."

Belgium: Holcim Belgium has received an environmental permit for the kiln upgrade for its 100% decarbonisation of its Obourg cement plant. Agency Belgium News has reported that the upgraded kiln will employ a 'new incineration concept' to enable it to replace limestone with alternative raw materials. It will reduce the plant's thermal needs by 40% and its CO₂ emissions per tonne of clinker by 30%. Construction will commence in late 2023. The kiln replacement will support a carbon capture installation as part of the GO4ZERO project.

The first phase of the GO4ZERO project is running from 2022 to 2025, and commands total investments of over Euro350m.

Croatia: Nexe has awarded a contract to Germany-based ThyssenKrupp Industrial Solutions for the construction of a new clinker line and carbon capture installation at its 0.6Mt/yr Nasice cement plant. The Poslovni Dnevnik newspaper has reported that the work will cost Euro400m. When commissioned in 2029, the upgraded plant will produce carbon neutral cement and despatch 700,000t/yr of CO₂ by pipeline for storage near Bockovac in Osijek-Baranja County.

Canada/UAE: Supplementary cementitious materials (SCMs) producer Carbon Upcycling Technologies has signed a strategic partnership agreement with technical consultancy A³&Co. The partners will now work towards the delivery of an SCM enhancement reactor that bolts on to existing cement plant equipment. Canada-based Carbon Upcycling Technologies expects to be able to offer the technology to global cement industry customers by March 2025.

Carbon Upcycling Technologies CEO Apoorv Sinha said "We look forward to collaborating with A³&Co. Their extensive experience working with over 125 facilities across the globe will prove invaluable as we continue to adapt our technology for seamless integration at cement plants, enabling onsite sequestration and utilisation of CO₂."

Canada: Progressive Planet is preparing to build a 3200t/yr pilot plant for its PozGlass product at its headquarters in Kamloops, British Columbia. The company aims to commercialise its process, which produces pozzolan from recycled glass for use in cement or concrete production. The pilot unit will also sequester CO₂ released by a gas dryer at the site, from which it will produce sodium carbonate. The pilot plant is expected to go under construction in 2023 and be operational in 2024.

Steve Harpur, the chief executive officer of Progressive Planet, said “With PozGlass, a CleanTech breakthrough from our C-Quester Centre of Sustainable Innovation in Kamloops, we are producing one of many upcoming private-sector solutions that are needed to meet the 2050 Net Zero targets to fight climate change.”

Progressive Planet aims for PozGlass production to be situated at cement kilns, where PozGlass could be mixed with Portland cement at a 50:50 ratio.

France: CRH subsidiary Eqiom expects to complete its carbon capture system installation and kiln upgrade at its Lumbres cement plant under the EU's K6 Programme in early 2028. The project uses Air Liquide's capture technology, whereby purified CO₂ is liquefied for storage or use in building materials production.

Spain: Cemex España will install a carbon capture system at its Alicante cement plant in Valencia, as part of its efforts to make the unit a 'benchmark pioneer low-CO₂' cement plant. The producer holds a contract with ET Fuels for the supply of 45,000t/yr of CO₂ captured at the facility for methanol production.

Chief executive officer Fernando González said “Our goal of reaching net-zero CO₂ emissions is achievable and will be driven by collaboration and innovation. Our decarbonisation roadmap includes reducing emissions to the lowest possible level through proven levers such as clinker substitution and alternative fuels. New levers, such as rapidly developing CCUS initiatives, must effectively tackle the remaining CO₂ emissions to hit our ambitious 2050 objectives.”

Greece/Italy: The Hercules international research project, which has 27 partners from 10 countries, has been launched officially at Milan Polytechnic, Italy. Hercules, an acronym for ‘Heroes in Southern Europe to decarbonise industry with CCUS’ will test new solutions in the CO₂ capture, transport, use and storage value chain and transform them into a scalable industrial process. Buzzi Unicem and Titan Group are two of the 27 partners, alongside waste-to-energy players and developers of advanced CO₂ capture equipment. This includes ‘calcium looping’ technology from Finnish Sumitomo SHI FW and cryogenic purification technology from TPI in Italy.

A part of the pure CO₂ flow will be destined for use in production processes. These include the production of new cementitious materials that could replace conventional concrete, as well as uses in the technical gas sector. Hercules will also investigate the transport of CO₂ from the industrial capture sites to geological storage sites at Ravenna (Eni) and Prinos (Energean). The gas will be handled by Air Liquide and Titan Cement.

Belgium: Cembureau, the European cement association, has warned against a proposed 2041 phase-out date for industrial CO₂ in the Commission draft Delegated Act on renewable fuels of non-biological origin (RFNBOs). The European Commission’s (EC) draft Delegated Act on the greenhouse gas saving criteria for RFNBOs sets the rules under which such fuels can qualify as sustainable. The European Commission considers that CO₂ from industrial sources should not be allowed for the production of synthetic fuels as of 2041, as this would go against the objective of carbon neutrality by 2050.

Koen Coppenholle, the chief executive officer of Cembureau, said “By proposing an arbitrary deadline on the use of industrial CO₂, the EC severely restricts the deployment of carbon capture and utilisation (CCU) in the cement sector.” He continued “We regret that this phase-out date was established without a thorough impact assessment. This risks negatively impacting several on-going carbon capture projects in the European Union (EU), at a time of a global race for green investments.” Coppenholle also called for a “real, thorough debate on CO₂ utilisation” to ensure that EU policies support CCU and the deployment of CO₂ transport infrastructure and storage.

The association is objecting against this proposal because in its view: manufacturing synthetic fuels using industrial CO₂ make a “decisive” contribution to climate mitigation in the short to medium term; no impact assessment has been presented by the EC; the delegated act threatens the viability of existing CCU projects in the cement sector, which require a payback time of 30 - 35 years; and the Delegated Act does not recognise the reality of industrial installations like cement plants, which are faced with unavoidable CO₂ emissions, and may not have access to CO₂ geological storage sites.

The Delegated Act will be passed to the European Parliament and Council for further scrutiny until April 2023 whereupon they will either accept to reject the proposals. The scrutiny period can be extended to June 2023 at the request of either body.