Displaying items by tag: Industry 40

Greece: Titan Cement Group has secured an EU patent for its robotic remote preheater system, previously installed at the company’s Kamari cement plant in Viotia. Titan Cement Group designed the system to maximise operational efficiency and safety.

The company carried out a Euro25m precalciner installation at the Kamari plant in 2021 – 2022.

China: Fujian Jianfu Cement has hired Citic Heavy Industries to carry out engineering design, procurement, construction and delivery of its upcoming 4500t/day ‘green smart’ cement plant. Process Worldwide Online News has reported that the plant will cost US$136m and operate with a high degree of process automation. As such, Citic Heavy Industries will rely on 3D parametric equipment design and digital twin technology in order to generate equipment models, incorporate artificial intelligence (AI) and maximise data potential for lifecycle operations.

Greece: Titan Cement recorded Euro1.71bn in net sales in 2021, up by 6.7% year-on-year from Euro1.61bn in 2020. The company attributed the boost to higher demand and ‘supportive pricing’ in all of its regions. Cement sales volumes were 18.3Mt, up by 7% year-on-year from 17.1Mt. Its earnings before interest, taxation, depreciation and amortisation (EBITDA) dropped by 4.6% to Euro272m from Euro286m, due to an ‘unprecedented’ second-half costs increase. The group’s net profit was Euro89.6m, compared to Euro1.1m in 2020. During the year, Titan Cement increased the digitisation of its cement production and continued its on-going share buyback programme. Its Scope 1 and 2 CO2 emissions declined by 4% year-on-year, in line with its 2030 target trajectory.

Titan Cement said “Having already achieved the 2025 targets for energy efficiency and zero waste-to-landfill certification, the group’s attention is now focused on empowering business ecosystems to incorporate sustainability considerations in their decision making. To ensure that key suppliers meet the group’s environmental, social and governance (ESG) standards, Titan Cement developed a sustainable supply chain roadmap and published the first Titan Group Procurement Policy.” In the coming year, the group plans to ‘continue to harness the advantages offered by decarbonisation, digital transformation and business model innovation to benefit our customers, employees, suppliers and communities, aspiring to deliver to society carbon-neutral concrete by 2050.’

Germany: Vecoplan Group has recorded its highest ever new order intake of Euro180m in 2021, up by 60%. The company said that its earnings before interest, taxation, depreciation and amortisation (EBITDA) for the year also set a company record.

CFO Michael Lambert said “Internationalisation is picking up speed. In line with this, we are implementing new sales and service centres throughout the world. Additional locations in various countries and regions are being planned.” He added “In 2022, we will be putting the spotlight on our digitalisation strategy and investing several million euros in software and hardware.”

CEO Werner Berens added a note of caution: “In spite of the good prospects for the new year, supply chains will continue to be disrupted by global factors like supply bottlenecks, raw material shortages and logistics problems. We too must show that we are able to deal with these big challenges.”

Turkey: OYAK Cement says that it eliminated 200,000t of CO₂ emissions during 2021 through its use of US-based DataRobot’s AI software. The producer said that the technology enabled it to multiply its alternative fuel (AF) substitution rate by seven an reduce its mechanical failure prediction time by 75%. It added that the software contributed to a US$39m/yr drop in costs.

Austria: W&P cement has launched digital tours of its Peggau, Styria, and Weitersdorf, Carinthia, cement plants using 3D photo technology. Virtual guests can access areas which are closed off during conventional tours, while integrated information points provide them with detailed knowledge. W&P Zement also offers a digital tour of one of its ready-mixed concrete plants in Gratkorn, Styria.

Sales Director Peter Ramskogler said “It was important to us to make our production facilities accessible to everyone. Especially in times of a pandemic, the virtual factory brings even more advantages. In this way, we can at least continue to offer digital tours for schools and universities - regardless of current safety regulations."

The tours may be accessed here.

Peru: FLSmidth has secured a contract for the supply of a new pyro line for Cementos Pacasmayo’s Pacasmayo cement plant near Lima. The new line will give the plant an additional production capacity of 0.6Mt/yr. The supplier says that it plans to install a Cross-Bar cooler, low-NO_x calciner, Jetflex burner, equipment for dosing and feeding and process automation. FLSmidth says that the upgrade will reduce the plant’s energy consumption and open new opportunities for the use of alternative fuel (AF).

FLSmidth’s head of projects and upgrades and senior vice president Anders Josefsen said “We are very excited to work with Cementos Pacasmayo on this project – not only on growing the business, but doing it in a sustainable way. The new line will be equipped with a state-of-the-art pyro system including several of our MissionZero solutions. With this, Pacasmayo makes a significant investment in future-proofing its production.” He added “The Pacasmayo project is a prime example of our capabilities within process design: ensuring the integration to an existing plant, while also demonstrating our ability to deliver equipment that meets demands for energy and fuel efficiency.”

Algeria: BMSD Chaux Algeria has commissioned a 100,000t/yr lime plant. Italy-based QualiCal supplied the plant. It is powered by natural gas and relies on CogiTech bulkmaterial handling equipment, Mathios Refractories’ refractories, Laife steel structures and Sysware and Tecnoelettra automation systems.

Colombia: Cementos Argos says that it uses simulation software for logistics at six of its port operations. The company explained that simulation helps to avoid delays in the rotation of resources and to optimise ships’ capacity.

International commercial advisor Alfonso Andrés Ibarra said “The simulator facilitates the decision-making process when delivering our material, since it allows us to evaluate different scenarios in advance to define the best alternative for loading the shipments. This way, time and costs are reduced, and our supply chain is optimised.”

Japan: Rigaku Corporation has launched its new MiniFlex XpC high-throughput rapid x-ray diffractometer (XRD) for analysis of cement samples. The supplier says that the product is able to quickly identify variations in cement’s composition. It uses an EasyX interface and can be automated using a sample-loading robot or conveyor belt.

President and chief executive officer Toshiyuki Ikeda said “The MiniFlex XpC is a manufacturing-optimised powder diffractometer for fast and accurate quality control measurements. Using the latest developments and lessons learned from class-leading products like the Rigaku SmartLab, this compact XRD offers unrivalled performance and ease-of-use.”