Displaying items by tag: Plant

Ethiopia: A new bag-packing unit at Dangote Cement Ethiopia’s Mugher plant in Oromia is unable to start operation due to a lack of raw materials. The US$20m polypropylene bag plant was completed in April 2018 but it is restricted by government controls on foreign currency that are limiting its import of input materials, according to the Reporter newspaper. The unit can produce up to 120 million bags per year.

The cement producer has also suspended plans to build a second 2.5Mt/yr production line at the plant. An agreement was signed with China’s Sinoma International for the project but it has since been abandoned due to a shortage of foreign currency, a lack of electrical power and general security issues. Deep Kamara, the country manager of Dangote Cement Ethiopia, was killed in an gun attack in mid-2018. No one has been arrested in relation to the murder.

Argentina: Loma Negra has signed an agreement with the Asociación Obrera Minera Argentina (AOMA) union and the government to keep the Barker cement plant open. The deal follows three months of negotiations, according to La Nacion newspaper. The cement producer wanted to reduce the number of shifts at the grinding plant. It previously said it had started to close the plant in early-June 2019. The plant will continue to operate with 160 staff working a reduced workload amongst other concessions.

Myanmar: June Cement Industry’s new 5000t/day plant is waiting for permission from the government to use 15MW of electricity generated from two coal power plants. The US$471m unit is based at PyarTaung, KawPaNaw Village, Kyaikmayaw Township in Mon State, according to the Mon News Agency. The plant will extract limestone from the Pyartaung Mountain area. Coal for the plant is expected to be delivered via the River Attran. Local residents have expressed concern that barges may cause flood damage along the river’s banks.

Paraguay: Italy’s Colacem is planning to build a US$200m cement plant at San Alfredo. It also wants to build a port terminal at the site, according to the ABC Color newspaper. The project is contingent on obtaining environmental permits. Construction work is scheduled to start in 2020 with commissioning in 2022.

India: Ramco Cements’ Ramasamy Raja Nagar integrated plant has won the ‘Green Award 2018 for Industries of Tamil Nadu’ from the Tamil Nadu Pollution Control Board. It was bestowed in recognition of the contribution towards protection of environment made by the company. Special focus is acknowledged to best practices adopted to achieve best environmental quality in emissions, discharge of waste water, solid and hazardous waste management and green belt development.

Morocco: Denmark’s FLSmidth has won a contract to deliver a greenfield cement plant to a new customer in Morocco. The contract is worth US$45m.

The contract was signed by FLSmidth, together with Société Générale des Travaux du Maroc (SGTM) on 19 July 2019 signed a contract with TEKCIM S.A. to co-deliver a 3600t/day (1.2Mt/yr) cement plant. The plant will be built in Ouled Ghanem in Morocco’s El-Jadida Province and is scheduled to be fully operational during the third quarter of 2022.

This is the first business cooperation between FLSmidth and TEKCIM. The process leading to the agreement has involved the African Development Bank as well as local commercial banks, and the parties involved have set very high standards in terms of quality and sustainability.

“The project includes state-of-the-art equipment that will provide TEKCIM with a very efficient cement plant,” said Jan Kjaersgaard, FLSmidth’s President of Cement. It also demonstrates FLSmidth’s ability to support customers where financing is involved, which has been a key aspect to be awarded this project. The plant will fulfil strict international standards, which is a clear statement that we as a premium player in the industry are following suit on our agenda of delivering sustainable productivity.”

The contract scope includes engineering, supply of a full range of equipment from crushing to packing and load-out, supervision, commissioning and training of a local workforce. The order is effective immediately and has been recognised in the order intake for the second quarter of 2019.

Philippines: Eagle Cement says that the opening of its new Malabuyoc integrated 2Mt/yr plant in Cebu has been delayed by six months to mid-2021. The new unit had been scheduled to start operation in late 2020, according to the BusinessWorld newspaper. The holdup has been blamed on delays in obtaining permits for the project. However, the company intends to start selling cement in the Visayas region by the end of 2020 as originally promised.

John Paul L Ang, the president and chief executive Officer (CEO) of Eagle Cement, made the comments at the cement producer’s annual stockholders' meeting. Work on the new plant started in late 2017. Once complete the new line will bring the company’s total cement production capacity to 9.1Mt/yr. The project also includes port facilities and cement terminals that will serve markets in Visayas and Mindanao. Eagle Cement also operates an integrated plant at San Ildefonso, Bulacan and a grinding plant at Bataan.

Uzbekistan: German companies Phoenix Consulting and MN Medianet are planning to build a US$400m cement plant in the Farish district of the Jizzakh region. The unit will have a production capacity of 4Mt/yr, according to the Trend News Agency. It will operate as UTD Cement. The new plant is intended to produce 0.98Mt/yr of M500 type cement, 1.22Mt/yr of M600, 0.94Mt/yr of M900 and 0.86Mt/yr of white cement. It will also create up to 1500 jobs.

Phoenix Consulting is an independent, privately owned consulting and trading company operating worldwide with a focus on the Middle East and Europe. MN Medianet operates in the automated control systems sector.

Rwanda: The Rwandan government has started to sell its stake in Cimerwa. It holds a 16.5% stake in the cement producer via the Agaciro Development Fund, Rwanda's Sovereign Wealth Fund, according to the New Times newspaper. Other shareholders, including SORAS Group, Rwanda Social Security Board (RSSB), and Rwanda Investment Group (RIG), have also expressed interest in selling their shares, making a total of 49% of shares available. The government originally intended to start the sale in March 2019. Potential buyers have until 5 July 2019 to register their interest.

Cimerwa produced 0.36Mt of cement in 2018, a figure well below its production capacity of 0.6Mt/yr. However, the country imported 0.32Mt of cement in 2018 to meet local demand. The company has also made a loss in recent years. The integrated plant is run by South Africa’s PPC, which has a majority stake in the firm.

Ethiopia: Electricity rationing has been restricting the production of cement companies since it started in April 2019. Under a program implemented by Ethiopian Electric and the Ministry of Water and Energy, cement producers are only allowed to operate for 15 days per month, according to the Reporter newspaper. They say this has increased their production costs because cement production is a continuous process that requires start up and stoppage time. The Ministry of Trade has asked that cement producers do raise the price of cement despite the increase in production cost. Input and transport costs have also risen.

“There is a huge waste of resources when we start up and stop running our plant. Continuous production has cost benefits. We spend 24 hours warming up the plant. There is wastage of coal and electric power,” said Mesfine Abi, the chief executive officer (CEO) of Habesha Cement. He added that the company is facing growing maintenance costs as its machines fail to cope with repeated power cuts.

The national electricity power restrictions have been caused by water shortages at hydroelectric dams. Rainwater has started flowing back in the dam reservoirs but power rationing is not expected to be rescinded until early July 2019.