Displaying items by tag: efficiency
Lehigh Hanson will permanently close Glens Falls cement plant
18 November 2022US: Lehigh Hanson has announced the upcoming permanent closure of its Glens Falls cement plant in northeastern New York. Times Union News has reported that the producer has extended an offer of financial and job-hunting support to the plant's 85 employees. A phased closure will commence in 2023. The company said that 'changes to the competitive landscape within the context of a global cement industry' partly informed its decision, in addition to the 'small, aging and inefficient' condition of operations at the plant. Lehigh Hanson's Mitchell, Indiana, cement plant will cover the plant's market in future.
Lehigh Hanson Northeast regional president Alex Car said "We are committed to continuing to supply our customers in the New England region. We have the available capacity to meet the current and future needs of our customers, even after the Glens Falls plant halts production." Car added "We are thankful for the dedication and efforts of our Glens Falls workforce over the years and we will work to minimise the impacts to our employees and the community as much as possible."
KIMA Process Control to supply kiln cooling system for Cementa's Slite cement plant
17 November 2022Sweden: Germany-based KIMA Process Control has secured a contract for the supply of a kiln shell cooling system for Cementa's Slite cement plant in Gotland. 88 water jets will deliver centimetre-precision cooling for the 55m-long kiln, while IR pyrometers measure temperatures over areas of 10cm2. According to KIMA Process Control, the equipment can avoid unnecessary cooling of the kiln shell, conserving the heat energy supplied by the main burner.
The new cooling system will eliminate the use of energy intensive electric fans, slashing 1700t/yr in CO2 emissions, according to the supplier. It said that noise emissions will also 'drastically' decline as a result of the upgrade. The system's operating costs are reportedly 98% less than those of the plant's existing fan system.
The supplier said that the new equipment will 'bring the cement plant in Slite an economic benefit in the shortest possible time.' It said "For the cement industry, this project represents a new milestone in terms of best available technology in the operation of rotary kilns."
RealWear launches voice-controlled thermal camera
03 November 2022UK: RealWear has launched the world’s first voice-controlled head-mounted thermal camera. The new product combines the supplier's RealWear thermal camera and RealWear Navigator 500 headset with Teledyne FLIR's Lepton radiometry technology, enabling effortless capture of visible-spectrum and thermal imagery. Cement plant operators can then quickly identify temperature anomalies in mission-critical equipment like pumps, pipes, wiring and motors.
Chief Product Officer Rama Oruganti said “RealWear Navigator head-mounted devices, with a revolutionary modular design, continue to gain support with global 1000 companies as the new gold standard in assisted reality. The compelling option to add thermal image capture without occupying your hands in hazardous environments gives frontline professionals more real-time information to do their jobs safely and productively.”
Zong 4G secures Lucky Cement communications contract
06 October 2022Pakistan: Lucky Cement has engaged telecommunications provider Zong 4G to supply its communication services. Pakistan Press International News has reported that the partners expect the collaboration to enhance Lucky Cement's operationality by addressing any connectivity issues.
Lucky Cement executive director Noman Hassan said "By harnessing the power of connectivity, we can identify opportunities to enhance our business operations."
India: The Confederation of Indian Industry has certified Sagar Cements’ Bayyavaram grinding plant as an Excellent Energy Efficient Unit with an award at the Energy Management Excellence Awards 2022. The facility was also among recipients of the confederation’s GreenCo Star Performer Awards 2022.
PERI and STRABAG build 3D printed office building
23 September 2022Austria: PERI and STRABAG have used a COBOD 3D printer to successfully build Europe’s first 3D printed office building in Hausleiten, Lower Austria.
PERI board member for innovation and marketing Thomas Imbacher said "The building in Hausleiten is a milestone for STRABAG, for PERI, for all involved. We are convinced that 3D printing of buildings will be part of the future of construction, as this technology offers solutions for challenges that are currently occupying our industry: digitalisation, efficiency, shortage of skilled workers and much more."
Kenya: East Africa Portland Cement began work to replace a 16.5m-length of kiln shell at its Athi River cement plant at the end of July 2022. The producer says that the project will increase the kiln line’s capacity by 1400t/day.
Managing director Oliver Kirubai said "Due to the high costs of energy and an old clinker line, the board has prioritised efficiency and reliability of our integrated plant operations to drive cost optimisation.”
Holcim completes SES Foam acquisition
01 August 2022US: Holcim has successfully acquired leading US independent spray foam producer SES Foam. SES Foam has a track record of double-digit growth and expects to record sales revenues of US$200m in 2022, according to Holcim. The group says that the producer stands out for its value-added services to contractors, including onsite technical instruction, business consulting, branding and lead generation support.
Global head of solutions and products Jamie Gentoso said “I warmly welcome all SES employees into the Holcim family. With SES’ leadership in thermal insulation, we are expanding our range of innovative systems for sustainable buildings, from roofing to insulation, to enhance buildings’ energy efficiency. We look forward to entering our next era of growth together.”
Uzbekistan: QuvasoyCement has installed Denair Energy Saving Technology (Shanghai)’s DV 315 compressors at its Fergana cement plant. The cement producer says that the new compressors increase performance by 95% compared to previous equipment. It predicts cost savings of US$25,100/yr as a result of the upgrade.
Kant Cement installs lining on kiln
17 June 2022Kyrgyzstan: United Cement Group (UCG) subsidiary Kant Cement has begun installation of a lining on its Kant cement plant’s rotary kiln in order to reduce losses and improve the efficiency of the plant. The producer expects the lining to raise its kiln’s temperatures by 100°C. It consists of wear-resistent RMAG–H2 bricks and HALBOR–400 refractory bricks.
UCG said “Energy efficiency and energy saving are among the most important factors for the successful implementation of ongoing economic and social reforms.”