Displaying items by tag: repairs

Fiji: Fijian Holdings subsidiary Pacific Cement (PCL) has resumed cement production following the completion of commissioning works on its repaired mill, according to the Fiji Times. Fijian Holdings deputy chair Sakiusa Raivoce said supply of bulk and bagged cement had normalised.

Production had halted in March 2025 due to a mill breakdown. Raivoce said PCL is now fast-tracking an upgrade of the existing mill to reduce future risks and improve reliability. Persistent failures in recent years had resulted in a reliance on cement imports to satisfy local demand.

Fiji: The Fijian Competition and Consumer Commission (FCCC) has assured the public that there should be no shortage of cement despite the temporary suspension of operations at Pacific Cement. CEO Senikavika Jiuta said FCCC is working closely with suppliers and monitoring the supply chain to prevent unfair practices.

Pacific Cement suspended operations on 21 March 2025 after its mill sustained mechanical damage. Repairs are underway and expected to finish by 27 May 2025. FCCC engaged with both Pacific Cement and Tengy Cement to conduct a market study, concluding that Tengy Cement’s increased production at its Suva and Lautoka plants will meet demand until Pacific Cement resumes full operations.

Nepal: Hetauda Cement Industry will restart production in the first week of April 2025 after completing machinery maintenance, securing raw materials and reaching agreement with employees, according to local news reports. The state-owned plant halted production on 1 October 2024. It has a capacity of 16,000 bags/day.

Acting general manager Nabin Kumar Karna said “It took some time to repair the machinery as it was old and damaged. The machines were installed when the industry was first established in 1977, and replacing them immediately was not possible due to financial constraints. Currently, we have about 100t of coal in stock, and more is expected to arrive starting tomorrow, so the raw material supply is not a major concern.”

Karna said that the electricity issues the company had previously faced had been resolved, and the Nepal Electricity Authority were ‘committed’ to providing a regular electricity supply.

Fiji: Pacific Cement has suspended its cement production following a mill breakdown.

The Fijian Holdings subsidiary has sent the damaged mill part to Australia for repairs and expects the outage to last for around three months.

Moldova: The Rybnitsa cement plant has closed amid a cutoff of gas supply to the Transnistrian region, leaving half of its 650 employees at home with 66% of their pay, while the rest carry out equipment repairs and cleaning, according to IPN news.

Interim director Oksana Baka said “The plant had a plan to produce about 30,000t of cement during this period. This stock would have ensured our protection on the market, but now the situation is critical because our supplies are insufficient.” Contributions to the local budget will decrease if gas supplies are not restored by February 2025.

The plant is modernising its dust filtration system and preparing for resumption once gas supplies are restored. On 1 January 2025, Gazprom stopped supplying gas to the Transnistrian region, after gas transit through Ukraine ended. The region remains under a state of emergency until 8 February 2025.

Nepal: Hetauda Cement Industry has paused production for nearly three months, with no clear timeline for the return to regular cement production, according to Khabar Hub news. The company has cited a need for repairs to various equipment and the installation of new machinery as the cause.

Basanta Raj Pandey, general manager, said that operations depend on confirmation of a regular 8MW power supply from the Nepal Electricity Authority. Ongoing negotiations with the NEA have reportedly yet to resolve daily power cuts, which have delayed the repairs and installations, which are expected to take several more weeks. The company once produced 18,000 bags/day of cement, but now produces just 10,000 bags/day due to deteriorating equipment. A bidding process for the procurement of 4000t/day of coal has now begun.

Australia: Boral's Berrima cement plant team has successfully concluded its annual kiln shutdown and maintenance period. The producer invested US$13.1m and 100,000 working hours over a period of three weeks. The project required coordination with 50 different contracting companies to undertake mechanical repairs and replace the kiln refractory, which is crucial for protecting the kiln shell from heat damage and ensuring operational safety. Employing Cement 4.0 technology and advanced diagnostic tools, the team efficiently identified the necessary repairs. About 300 employees and contractors were engaged in the specialist tasks, facilitating a rapid resumption of kiln operations.