Displaying items by tag: Expansion

India: Dalmia Cement (Bharat) plans to expand its cement plant in Mylavaram, Andhra Pradesh. The producer will invest US$321m to to more than double the plant’s clinker capacity from 4.6Mt/yr to 12.6Mt/yr, its cement grinding capacity from 2.6Mt/yr to 7.6Mt/yr and its waste heat recovery capacity from 12MW to 28MW.

The Andhra Pradesh Pollution Control Board will hold a public hearing on 27 March 2025 over the plans, the New Indian Express newspaper has reported. Local residents have raised allegedly ‘unaddressed’ issues, including disruptions to watercourses, increased dust pollution and possible structural damage from increased blasting.

India: Adani Group will invest US$3bn in Kerala over the next five years. The group will reportedly develop a logistics and e-commerce hub in Kochi and expand its cement capacity in the city.

The producer has already invested US$577m in developing the Vizhinjam port, and according to Adani Ports managing director Karan Adani, the company is investing an additional US$2.3bn.

India: Star Cement has successfully commissioned a 7MW air-quenched cooler waste heat boiler at its newly operational cement plant in Lumshnong, Meghalaya. increases the plant’s total waste heat recovery (WHR) capacity to 19MW. The WHR project aims to improve operational efficiency and reduce environmental impact.

Ethiopia: Dangote Cement will invest US$400m to restart the second production line at its Mugher cement plant, doubling the capacity to 5Mt/yr. The plant became operational in 2015, but has since faced challenges, including recurrent violence in the region, according to Bloomberg.

Aliko Dangote said that the expansion project is expected to be operational ‘within the next 30 months’.

India: UltraTech Cement has commissioned 0.6Mt/yr of new cement grinding capacity at its Karur grinding plant in Tamil Nadu. The expansion follows the commissioning of a 2.7Mt/yr greenfield grinding unit at the site in April 2024. The plant's total capacity is now 3.3Mt/yr. The additional capacity will reportedly help UltraTech to meet the rising demand for composite cement in South India and improve its blended cement ratio.

The producer's domestic grey cement capacity now stands at 167Mt/yr and its global capacity at 172Mt/yr.

US: Eco Material Technologies has secured a US$800m green term loan facility. The facility will mature in 2032. Eco Material Technologies will invest the funds in expansion to its supplementary cementitious materials (SCM) production capacities, to raise them to 20Mt/yr.

The company noted the oversubscription of the raise as demonstrative of high confidence in its proposition for the decarbonisation of cement and concrete.

Egypt: Arabian Cement Company (ACC) has signed a €25m loan agreement with the European Bank for Reconstruction and Development (EBRD). The loan will be used to assist the company’s decarbonisation efforts. It will finance the company’s alternative fuel capacity expansion and automation of its facilities. The company will also acquire and install a hydrogen injection system at its Ain Sokhna cement plant. This will reduce CO₂ emissions by 130,000t/yr.

CEO of Arabian Cement, Sergio Alcantarilla, said "This agreement with EBRD is a key milestone in ACC's sustainability journey, supporting our transition to cleaner technologies. The integration of the hydrogen injection at our Ain Sokhna plant will enhance operational efficiency and significantly reduce our carbon footprint."

France: Ecocem will build its first production facility dedicated to ACT, its low-carbon cement technology, at its Dunkirk site. The new site will be operational by 2026 with an initial capacity of 300,000t/yr of ACT.

The expansion will increase the plant's total production capacity to beyond 1Mt/yr and strengthen Ecocem’s operations in northern France, Paris and export markets. The first half of 2025 will see the installation of the key component of the facility, the mill, which will produce the required fillers, as well as expansion of blending and storage facilities. ACT is expected to be delivered to the market in the second half of 2026.

The total investment for the expansion is €50m, funded through a ‘green loan’ from the EthiFinance agency and supported by the French government and local authorities. France 2030's ‘Première Usine’ initiative also awarded a €3.6m grant, with additional grants from the Hauts-de-France Region and Dunkirk Urban Community.

Ecocem will partner with limestone supplier CB Green for the commercial production and delivery of ACT at the Dunkirk site.

India: JK Cement has entered a joint venture with Saifco Cement, through which it will expand its offering in northern India. JK Cement will acquire a 60% stake in Saifco Cement for US$20.1m to expand in Jammu and Kashmir, where Saifco owns limestone reserves of 129Mt across 144 hectares. The acquisition will involve both the companies working together to increase the capacity of cement production by leveraging the expanse of the limestone reserves in the next five years, according to a press release.

JK Cement CEO Madhav Singhania said "Cement demand typically leads economic expansion by a factor of 1.2 in regions with significant infrastructural development opportunities, and Kashmir is undoubtedly one of these regions."

Malaysia: Cahya Mata Cement will build a second line at its Mambong facility in Kuching to increase cement production and support Sarawak's infrastructure development. Construction is expected to take 24 months, with expected completion in March 2027.

The project will add 6000t/day of clinker capacity, raising output to 1.92Mt/yr. This will enable the company to become self-sufficient in its clinker supply and therefore eliminate the need for imports.

The company signed a technical consulting agreement with Sinoma Industry Engineering in November 2023 to design and construct the new production line. It will feature a waste heat recovery system, generating up to 6MW of power, alongside a dust filter designed to cut emissions to half of the current regulatory limit, according to the New Straits Times. The new line will also use locally-sourced alternative raw materials to reduce its reliance on fossil fuels.

Cahya Mata Cement acting division head Choong Ju Tang said "Once the project is approved and construction is completed, Cahya Mata Cement will be well-positioned to meet the construction industry's demand.”