Displaying items by tag: Upgrade

Denmark: Dankalk is upgrading the lime hydrator at its Aggersund plant. A new KLV 02/630-4.0 type lime hydrator is being supplied by Germany’s Gebr. Pfeiffer. It is being replaced from a previous Gebr. Pfeiffer model installed in the 1980s due to tighter emission limits. Commissioning of the new lime hydrator is scheduled for mid-2019.

Philippines: Solid Cement is using a US$75m loan from Cemex Asia to partly pay for a new production line at its plant in Antipolo, Rizal. The subsidiary of Cemex Holdings Philippines has made an initial withdrawal of around US$41m, according to the Manila Standard newspaper. The upgrade has a total cost of US$235m and it is scheduled completion in 2020. The new line will be supplied and built by China’s CBMI Construction.

Russia: Eurocement has hired Turkey’s Dal Teknik to upgrade a production line at its Zhigulovskiye Stroymaterialy plant in Samara so that it can manufacture white cement. The project has a budget of around Euro13m. Once complete the line will be able to produce 0.3Mt/yr of PCB 1-500-D0 or just below 0.4Mt/yr PCB 1-400-D20 white cement. The new product will be sold in big or regular sized bags. First deliveries are expected in the summer of 2019.

Dominican Republic: Cementos Cibao has inaugurated a new packing and despatch plant. The unit has two automated packing lines with a palletising system, according to the Listín Diario newspaper. The site also includes a warehouse that can store 200,000 bags of cement. The cement producer operates an integrated plant.

Chile: Cementos Melon has completed a US$25m upgrade to its Puerto Montt grinding plant. The expansion has doubled its production capacity to 0.6Mt/yr from 0.3Mt/yr, according to the Diario Financiero. The project is intended to meet growing demand for cement in the south of the country.

Uzbekistan: Representatives of Uzpromstroybank and Industrial and Commercial Bank of China (UCBC) have met to discuss investment projects in the country to boost local industrial capacity. Proposals included expanding the production capacity of Kuvasoycement’s Kuvasay plant and the construction of a new cement plant, Yaypancement, according to the Trend News Agency.

Poland: LafargeHolcim Poland has invested Euro2.5m towards setting up an automated laboratory in a new building at its Kujawy cement plant. The laboratory will be used to test and analyse the quality of raw meal, clinker and cement every hour over a 24 hour period. Results are then fed back to the control room to allow for production line modifications.

The new facticity was constructed and commissioned in less than 10 months, covering all sampling points. Setup included installing pneumatic conveyors to connect sample points to the laboratory. The longest was 0.5km.

Argentina: Loma Negra’s net revenue grew by 42.3% year-on-year to US$435m in the first nine months of 2018 from US$305m in the same period in 2017. Its adjusted earnings before interest, taxation, depreciation and amortisation (EBITDA) rose by 46.5% to US$113m from US$77.3m. Overall, its cement masonry and lime sales volumes remained stable at 5.1Mt but sales in Paraguay fell by 4.2% to 0.42Mt. Sales volumes fell in both Argentina and Paraguay in the third quarter of 2018.

Sergio Faifman, Loma Negra’s chief executive officer (CEO), said, “Our core Argentine Cement business, delivered both revenue growth and adjusted EBITDA margin expansion notwithstanding the challenging macro backdrop in the country in which our volume declined at a mid single-digit pace year-on-year in line with overall industry performance.”

The subsidiary of Brazil’s InterCement said that it is moving ahead with building a new US$350m production line at its L’Amalí plant. The new line will have a clinker production capacity of 5800t/day. The project is being built by China’s Sinoma International Engineering and it is expected to be completed by early 2020. Main equipment is expected to arrive at the site by the end of 2018 and the steel structure is under construction.

Nigeria: BUA Group has completed an upgrade at its Obu plant at Okpella in Edo State. The new 3Mt/yr production line has increased the plant’s production capacity to 6Mt/yr, according to the Punch newspaper. The completed project follows the inauguration of the company’s new 1.5Mt/yr production line at its Kalambaina cement plant in Sokoto State.

US: LafargeHolcim plans to build three wind turbines at its Paulding cement plant in Ohio to power the unit. Jamie M Gentoo, chief executive officer (CEO) of US cement operations, said that using distributed wind energy at the plant would be a first for the company in North America.

Constructing turbines will begin in December 2018 in partnership with One Energy. The three Paulding turbines are expected to generate more than 12MkWh/yr and should eliminate the equivalent of more than 9000t/yr of CO₂.

As part of a community outreach project in conjunction with the turbine build, LafargeHolcim will create three US$5000 Megawatt Scholarships (one per turbine for a total of US$15,000/yr) to be awarded each year the turbines are in operation. The Megawatt Scholarships will be awarded annually to local high school graduates pursuing a two-year or four- year STEM (science, technology, engineering and mathematics) degree. Additionally, One Energy will pay US$27,000/yr annually in local property taxes.