Displaying items by tag: Upgrade

Pakistan: Maple Leaf Cement’s new 7300t/day clinker production line at its Iskanderabad cement plant is expected to start in the second quarter of 2019. The project has a cost of just below US$200m, funded through bank loans, a right issue and internal revenue. Denmark’s FLSmdith is supplying the equipment and Descon Engineering holds the contract for civil construction and mechanical erection work. 70% of civil work and 30% of plant erection was reported completed by the end of September 2018.

Sweden: Cementa plans to electrify its cement plant at Slite in Gotland as part of its Cemzero project. The subsidiary of Germany’s HeidelbergCement plans to make its plant CO₂ neutral by 2030, according to Helagotland. However, the plan is limited by a lack of technology to fully electrify large-scale manufacturing at the site. The company also holds concerns about where it would source larger quantities of electricity.

India: Tamil Nadu Cements Corporation plans to start commercial operation of a new 1Mt/yr production line at its Ariyalur plant in Tamil Nadu in early 2019. Construction work on the US$100m project was originally started in May 2016 and it is due to be completed in October 2018, according to the Hindu newspaper. Testing and trial runs will then start in November 2018. Following the upgrade, the state-owned plant will have a total production capacity of 1.5Mt/yr.

Russia: Filaret Galchev, the chairman of Eurocement, and Vladimir Sushkov, the chairman of the government of the Republic of Mordovia, has officially opened a Euro65m grinding unit at the Mordovcement plant. The new grinding unit includes two ball mills with a production capacity of 2.6Mt/yr, a 50,000t clinker warehouse and rail and truck despatch silos. Eurocement used equipment from Christian Pfeiffer, Claudius Peters, Aumund and KHD for the upgrade project at its subsidiary.

US: LafargeHolcim has upgraded its terminal at Weirton in West Virginia following a 10-year furlough. The site will be used to store and distribute oil well cement products for markets in the Appalachian region.

“We have made a significant investment in the Weirton terminal in direct response to the growing needs of our energy industry customers. Demand for access to our oil well cement has increased dramatically, yet existing distribution channels had grown congested,” said Jamie M Gentoso, chief executive officer (CEO) of US Cement operations.

The upgrade project included expanding the site, building a new water-based off- loading facility and restoring its silos. During the work LafargeHolcim collaborated with the Army Corps of Engineers, the West Virginia Department of Commerce, the Business Development Corporation of the Northern Panhandle and the local community. In addition, the company worked closely with the West Virginia Department of Environmental Protection and Environmental Protection Agency to assure all operating and environmental permits were in place. As part of this collaboration, LafargeHolcim has also been granted additional funding for surrounding site infrastructure improvements and build-out through the conditional grant program known as the West Virginia Industrial Access Road Program (IAR).

Turkey: Sanko Holding is planning start a 7MW waste heat recovery (WHR) unit, supplied by Italy’s CTP Team, at its Cimko Narli Cement plant in early 2019. CTP Team signed a turnkey contract for the WHR unit in March 2018. It will be the first unit in Turkey to use Organic Rankine Cycle (ORC) technology. The unit will provide approximately 12% of the current plant’s electricity needs, with an annual uptime efficiency of 7920hr and energy of 36kWhr/yr.

“The project will be the first project based on ORC technology with a thermal oil loop in Turkey for heat recovery from the cement industry,” said CTP Team Assistant General Manager Acelya Arik and Sales Director Marco Ernesto Donghi when the contract was signed. They added that since the project is the first ORC-based heat recovery plant in a Turkish cement plant it will be a milestone that will push further WHR projects in this field.

Russia: Eurocement is installing a 24MW captive natural gas power plant at its Kavkazcement plant in Chelyabinsk. The equipment was purchased from Finland’s Wärtsilä for the Euro15.5m project. Construction of the buildings to house the power plant is expected to be completed in November 2018.

The project is a part of an energy efficiency program that Mikhail Skorokhod, the president of Eurocement, signed with Rashid Temrezov, the head of the Karachay-Cherkess Federal Region, as part of the Russian Investment Forum, in 2018.

At present Eurocement has a power generation capacity of 150MW. It has built captive power plants at its Mordovcement, Sengileevskiy, Peterburgcement and Nevyansk cement plants. Upon the completion of the latest program the company is targeting a power capacty of over 400MW.

Russia: HeidelbergCement Russia has held an opening ceremony for a new despatch system at its Slantsev ‘Cesla’ plant in the Leningrad region. Mihail Polendakov, General Director of HeidelbergCement in Russia, Anton Hadjiiski, General Director of the plant, Mikhail Moskvin, Deputy Chairman of the Leningrad Region Government for Construction, and Deputy Prime Minister Leningrad Region - Chairman of the Committee for Economic Development and Investment Activities Dmitry Yalov attended the opening.

Following the upgrade the plant now uses an automated loading system for its trucks. The investment for the project was around Euro13m. The unit has a cement production capacity of 0.8Mt/yr.

Guinea: La Société Guinée Industries (GI) Ciment has doubled the production capacity of its plant at Kagbélen near Dubréka to 1.4Mt/yr. The upgrade is intended to support cement consumption in the country, according to Mosaique Guinee. The work has originally scheduled for completion in July 2018. The capacity boost has increased the unit’s workforce by 17% to 450 direct employees and over 1500 indirect jobs.

Guinée has four cement plants, including grinding plants, operated by Cemenco, a subsidiary of HeidelbergCement, in Conakry and Ciments de l’Afrique (CIMAF) in Dubréka. LafargeHolcim Guinée also runs a unit locally. GI Ciment says it operates the largest plant in the country.

Tanzania: Energy minister Medard Kalemani has inaugurated a new natural gas connection project to Dangote Cement’s plant at Mtwara. The project is being implemented to two phases with a new power plant planned that will generate up to 45MW, according to the Tanzanian Guardian newspaper. The upgrade will cost around US$875,000. Phase two of the project will see the construction of a 2.7km pipeline to the cement plant as well as supporting infrastructure. This is expected to be completed by the end of October 2018. Using natural gas is expected to significantly reduce the running costs of making the cement, which has been using diesel generators.