The entire Cauldon site at a glance, with the plant’s main limestone quarry seen at the top left.

Global Cement recently visited the Lafarge Cement Cauldon Plant, which is celebrating 60 years of continuous cement production, from 1957 to 2017. Lafarge Cement is part of Aggregate Industries, which is itself owned by LafargeHolcim. The compact Cauldon plant has a long and varied history and was the first dry-process cement plant in the UK. Here we take a tour of the plant - and its history - with Martin Bains, former plant manager.

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Ecocem has been selling bagged CEM III/A and bagged GGBS in Ireland and the UK since 2013.

The Irish slag cement producer Ecocem has been ‘bucking the trend’ of cement sector consolidation in Europe over the past few years as it has expanded both its production base and product range. The company endured a tough time during the recession in Ireland but has now positioned itself strongly for future challenges. Global Cement recently caught up with Ecocem Ireland’s Managing Director Micheál McKittrick to hear about the past, present and future of the company...

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Figure 1: Industrial facilities like cement plants  are full of large and often noisy fans.

Solving large fan noise problems has conventionally involved many days or weeks of downtime, high capital expenditure and a reduction in system efficiency. There is now an elegant alternative that can be installed in hours at a fraction of the cost - and that can actually improve system efficiency…

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View of the ReTec bale-opener at Aalborg Portland in Denmark.

Aalborg Portland in Aalborg, Denmark, has been using solid recovered fuel (SRF) for many years. The SRF is burnt in the pre-calciner on a grey cement kiln line. Substitution rates have grown over the years and are currently at approximately 45%. Around 65,000t/yr of its alternative fuel is baled and wrapped SRF, which mostly arrives via sea directly into the plant. To overcome some operational issues, Aalborg Portland recently purchased a new bale-opener from fellow Danish firm ReTec Miljø ApS.

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Cemex UK has been ‘flying the flag’ recently. Silo trucks pictured at its Rugby cement plant in Warwickshire.

The past 12 months have been relatively quiet for the UK, as the nation entered a kind of post-Brexit-vote ‘phoney war,’ defined by the evolving consequences of the EU Referendum in June 2016. The economy has been stable, except for a sharp downturn in the months surrounding the referendum campaign itself, with reasonable prospects for modest growth in construction activity over the next couple of years. Here Edwin Trout of the Cement Industry Suppliers’ Forum looks back over the UK cement sector in the past year...

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