Global Cement
Unmatached fuel flexibility with Pyrorotor - KHD
Online condition monitoring experts for proactive and predictive maintenance - DALOG
Cut your energy costs with our high-performance lubricants and services - Kluber Lubrication
  • Home
  • News
  • Conferences
  • Magazine
  • Directory
  • Reports
  • Members
  • Live
  • Login
  • Advertise
  • Knowledge Base
  • Alternative Fuels
  • Services
  • Jobs
  • Privacy & Cookie Policy
  • About
  • Register
  • Trial subscription
  • Contact
News Dal Teknik Makina completes upgrade project at Nuh Çimento

Dal Teknik Makina completes upgrade project at Nuh Çimento

Written by Global Cement staff 06 February 2018
  • Print

Turkey: Dal Teknik Makina has completed an upgrade project on Kiln Line 1 at Nuh Çimento in Kocaeli. Key features of the project included increasing the line’s production capacity, decreasing its energy requirements, making savings on power consumption and lowering the exit temperature of the clinker. The work has increased the plant’s production capacity to 3400t/day from 2800t/day. Other benefits of the update include decreasing the specific heat consumption of clinker to 740kcal/kg clinker from 870kcal/kg clinker, reducing electrical power consumption by 7kWh/t and increasing the raw mill capacity to 185t/hr from 160t/hr. The exit temperature of clinker was also reduced to 55oC plus the ambient temperature.

This project involved the design, manufacturing and erection of the pre-heater tower cyclones group, kiln feed transport system, clinker cooler, kiln hood, removing of dust cyclone at tertiary air duct, cooler vent fan modification, main bag filter duct modification and kiln inlet seal and commissioning of the system.

The first part of the upgrade project was the modification of the pre-heater tower, which as a result reduced the pressure drop, improved heat transfer and separation efficiency, and heat consumption. The second part of the project was the retrofit of the grate cooler. The clinker cooler, kiln hood, cooler fans and cooler vent fan were replaced by Fons Technology International. In this part, kiln hood, cooler vent, exit pipe of waste heat recovery (WHR) unit and tertiary air duct were modified as well. The third part was to replace the horizontal duct of main bag filter inlet with an inclined one in order to avoid dust accumulation. The last step was the replacement of the pneumatic kiln feed by bucket elevator.

The project followed Dal Teknik Makina’s Filter-To-Filter Pyro-Process Concept.

Last modified on 07 February 2018
Published in Global Cement News
Tagged under
  • Türkiye
  • Dal Teknik Makina
  • Nuh Çimento
  • Plant
  • Upgrade
  • Fons Technology International
  • GCW339

Register for the Global Cement Weekly email newsletter

Global Cement Weekly is Global Cement’s weekly email newsletter. Keep up to date with cement industry news, analysis, diary dates and news of people in the sector.

Register >

Related items

  • Update on construction and demolition waste, February 2023
  • Sinoma International Engineering signs deal with Dangote Cement to build Itori plant
  • Energy shortages threaten to shut down 50 Iranian cement plants
  • Aker Carbon Capture appointed for Finnsementti's Lappeenranta cement plant installation
  • Hazemag to deliver crusher and apron feeder to US cement producer
back to top
AI Modules - The Kima Process
Loesche - Innovative Engineering
Airscape - The new sealing standard for transfer points in conveying systems
Acquisition Cemex China CO2 concrete coronavirus Export France Germany Government grinding plant HeidelbergCement Holcim Import India Lafarge LafargeHolcim Mexico Nigeria Pakistan Plant Product Production Results Russia Sales Sustainability UK Upgrade US
« February 2023 »
Mon Tue Wed Thu Fri Sat Sun
    1 2 3 4 5
6 7 8 9 10 11 12
13 14 15 16 17 18 19
20 21 22 23 24 25 26
27 28          



Sign up for FREE to Global Cement Weekly
Global Cement LinkedIn
Global Cement Facebook
Global Cement Twitter
  • Home
  • News
  • Conferences
  • Magazine
  • Directory
  • Reports
  • Members
  • Live
  • Login
  • Advertise
  • Knowledge Base
  • Alternative Fuels
  • Services
  • Jobs
  • Privacy & Cookie Policy
  • About
  • Register
  • Trial subscription
  • Contact
  • Conferences & Webinars >>
  • Global Ash
  • Global CemBoards
  • Global CemCCUS
  • Global CemEnergy
  • Global CemFuels
  • Global CemPower
  • Global CemProcess
  • Global CemProducer
  • Global Cement Quality Control
  • Global CemTrans
  • Global ConChems
  • Global Concrete
  • Global FutureCem
  • Global Gypsum
  • Global GypSupply
  • Global Insulation
  • Global Slag
  • Global Synthetic Gypsum
  • Global Well Cem
  • African Cement
  • Asian Cement
  • American Cement
  • European Cement
  • Middle Eastern Cement
  • Magazine >>
  • Latest issue
  • Articles
  • Editorial programme
  • Contributors
  • Link
  • Awards
  • Back issues
  • Subscribe
  • Photography
  • Register for free copies
  • The Last Word
  • Websites >>
  • Global Gypsum
  • Global Slag
  • Global CemFuels
  • Global Concrete
  • Global Insulation
  • Pro Global Media
  • PRoIDS Online
  • Social >>
  • LinkedIn
  • Facebook
  • Twitter

© 2023 Pro Global Media Ltd. All rights reserved.