Displaying items by tag: CO2
Cemex welcomes European Commission's Carbon Management Strategy
07 February 2024EU: Cemex has welcomed the European Commission's Carbon Management Strategy, its new policy approach to industrial CO2 emissions reduction. The approach highlights the storage of biogenic CO2 and the development of CO2 transport infrastructure as major strategic paths. Cemex said that it will assist in the design and implementation of actions under the Carbon Management Strategy. In its European cement operations, Cemex reduced its CO2 intensity by 45% in 2023 compared to 1990 levels, and aims to achieve a 55% reduction by 2030. The producer called for ‘the completion of the policy landscape’ in complement to the industry’s on-going efforts towards full decarbonisation.
Cemex Europe, Middle East and Africa director communications, public affairs and social impact Martin Casey said “The strategy is comprehensive and outlines relevant fields of action, but what is essential now is a timely implementation. For companies to move forward, the regulatory framework regarding carbon capture and utilisation or storage, along with carbon accounting and removals, must be completed as a matter of the utmost urgency. The cement plant of 2030 is planned and designed today.”
Mitsubishi Heavy Industries to deliver full-scale carbon capture system at Heidelberg Materials UK's Padeswood cement plant
06 February 2024UK: Heidelberg Materials UK has awarded Japan-based Mitsubishi Heavy Industries (MHI) a front end engineering design (FEED) contract for an upcoming carbon capture installation at its Padeswood cement plant in Flintshire. Australia-based Worley will also collaborate on the project, which is scheduled to become operational in 2028. The partners aim to capture up to 800,000t/yr of CO2 using MHI’s amine solvent-based Advanced KM CDR process. MHI previously conducted a pre-FEED carbon capture study at the Padeswood plant, beginning in 2022.
Heidelberg Materials UK chief executive officer Simon Willis said "This is a decisive next step in our plans to install carbon capture technology at our Padeswood cement works. Once operational, it will provide net zero building materials for major projects across the country, enabling us to help decarbonise the construction industry and meet our ambition to become a net zero business."
MHI CEO and head of engineering solutions Kenji Terasawa said "Heidelberg Materials UK has committed to reaching net zero carbon by 2050 and will be deploying our proprietary carbon capture technology, the Advanced KM CDR process, to tackle this challenge, leading the way in the UK's cement industry."
Oficemen and Enagás’ new collaboration to include development of carbon capture and storage economy
02 February 2024Spain: The Spanish cement manufacturers' association, Oficemen, has signed a two-year co-operation agreement with utilities provider Enagás. Under the agreement, the pair will explore decarbonisation techniques and solutions, including the development of infrastructure for transporting captured CO2, as well as hydrogen and oxygen. Oficemen members reduced their total CO2 emissions by 44% between 1990 and 2022. Europa Press News has reported that Oficemen believes that carbon capture and storage (CCS) will be crucial in realising the industry’s 2050 climate neutrality goal. Oficemen became the first industrial association in Spain to publish a net zero roadmap in 2020.
Monarch Cement and Evergy Energy Solutions to build 20MW solar power plant at Humboldt cement plant
02 February 2024US: Monarch Cement and Evergy Energy Solutions plan to build a 20MW solar project in Humboldt, Kansas. The project is scheduled to commence in early 2024, and will serve as a ‘benchmark for integrating renewable energy in business operations,’ according to the partners.
Monarch Cement president Kent Webber said “The board of directors and management of Monarch Cement are extremely excited about this win-win venture, where we are making a giant movement toward achieving our 2050 carbon neutrality goals, being socially responsible and providing a more than significant return on investment to our shareholders." He added "Evergy Energy Solutions has done an incredible job of leading and providing solutions at every obstacle. We couldn't be happier with Evergy Energy Solutions’ performance, professionalism and command of the subject."
Global Cement and Concrete Association and China Cement Association to collaborate for cement decarbonisation
01 February 2024World: The Global Cement and Concrete Association (GCCA) has signed a new agreement with the China Cement Association (CCA). The agreement constitutes an historic ‘partnership pledge’ to accelerate cement decarbonisation globally in 2024 – 2026. The partners says that their collaboration will contribute to the development and launch of the upcoming China Cement Carbon Neutrality Roadmap. Equipment supplier Sinoma International Engineering and the European Cement Research Academy (ECRA) will also help to develop the roadmap. The GCCA previously launched its own global net zero roadmap in 2021. Together, GCCA and CCA members account for 90% of global cement production in capacity terms.
GCCA CEO Thomas Guillot, said “The world needs leadership and collaboration like never before, especially on addressing the key issue of our time, climate change. This agreement between the China industry and the global industry is a signal to the world that we stand ready to deliver the essential decarbonised building materials that our planet needs. Cement and concrete enable the key infrastructure, thriving and resilient communities, clean water, safe homes and the shift to clean energy that are essential to a future sustainable world.”
CCA Executive president Kong Xiangzhong said “This important agreement marks a win-win cooperation, and shows where we can collaborate effectively to bring insights, technical know-how and greater focus to our shared decarbonisation mission. I am sure this will create a mutually-beneficial and long-term partnership that will be crucial in building a more sustainable world.”
Titan Cement International buys Vezirhan pozzolana quarry
30 January 2024Türkiye: Titan Cement International (TCI) has acquired concession rights to the Vezirhan pozzolana quarry in East Marmara. The quarry will help TCI to expand its low-carbon cement production capacity. By 2030, the company aims to reduce its CO2 emissions by 35% from 1990 levels, and include 50% green products in its portfolio.
Titan Group Eastern Mediterranean regional director Christos Panagopoulos said “Access to Vezirhan quarry’s strong reserves potential and high-quality material will allow Titan to further broaden the portfolio of low-carbon cementitious products available to its customers. The quarry has access to a deep port and railway transport, facilitating both land and seaborne distribution across Titan's global locations.”
Group chief sustainability and innovation officer Leonidas Canellopoulos said “Being future-ready for a net zero world is more than just an ambition for Titan, and the acquisition of concession rights in Vezirhan is part of our solid roadmap that entails over 100 initiatives, covering the entire scope of our geographic operations and span of our value chain.”
Italy: Utilities provider Snam says that it has begun selecting partners for its upcoming Ravenna carbon capture and storage (CCS) transport network. The network will connect hard-to-abate industrial facilities in Ravenna with 500Mt of CO2 storage space in the Mediterranean Sea. The total cost of infrastructure for the project is Euro350m.
CEO Stefano Venier said "The cement industry will be a central partner in this project. A partnership with Heidelberg will be announced in a few days."
Petrofac conducting carbon capture feasibility study at Aggregate Industries’ Cauldon cement plant
25 January 2024UK: Aggregate Industries has engaged energy engineering firm Petrofac to investigate a carbon capture project at its Cauldon cement plant. Petrofac is currently conducting early engineering assessments to identify CO2 capture opportunities at the plant in Staffordshire. This includes technology selection for any future project. Upon commissioning, a carbon capture system will support the storage of up to 600,000t/yr of CO2 from the Cauldon cement plant under the Irish Sea as part of the cross-industry Peak Cluster carbon capture and storage (CCS) project.
Aggregate Industries decarbonisation manager Luke Olly said "Aggregate Industries is excited to be launching this carbon capture study, as we are aiming to fully decarbonise our cement plant by 2030. This technology is an important part of our strategy."
Petrofac head of business development energy transition projects, Alex Haynes, said "We’re looking forward to working with Aggregate Industries UK in finding a way to reduce the carbon footprint of its cement products."
Carbon capture for the US cement sector, January 2024
24 January 2024It has been a busy week for carbon capture in the cement sector with Global Cement covering five stories. However, increasingly, the topic has become a regular feature in the press as the industry bends to the demands of the carbon agenda. This week’s selection is notable because three of the stories cover North America.
Holcim US announced that it is working with Ohio State University and GTI Energy to design, build and test engineering-scale membrane carbon capture technology at the Holly Hill cement plant in South Carolina. The information builds on an earlier release from the US Department of Energy’s (DOE) Office of Fossil Energy and Carbon Management (FECM) in late December 2023 about the project. It has a total budget of US$9m, with US$7m supplied by the DOE. It plans to build a 3t/day CO2 capture unit that uses a method intended to retain 95 - 99% of CO2 from cement kiln gas with a purity exceeding 95%. The new information at this stage is that GTI Energy is involved. Specifically, it will support the development of the pilot skid for site deployment.
The other two stories from North America are worth noting because they both concern commercial equipment or technology suppliers joining up to work together. First, 10 companies - Biomason, Blue Planet Systems, Brimstone, CarbonBuilt, Chement, Fortera, Minus Materials, Queens Carbon, Sublime Systems, and Terra CO2 - announced they were launching the Decarbonized Cement and Concrete Alliance (DC2). The group’s principal aim is to lobby the US government toward using new low-carbon cement and concrete products in public infrastructure. It also intends to look at advocacy and public sector engagement including expanded tax credits, development of standards for novel cements, consistent ecolabeling and accounting, and customer demand support. DC2 was formally launched in January 2024 but it follows previous work by the companies in the area. The other related story was a memorandum of understanding that Aker Carbon Capture and MAN Energy Solutions have also signed this week to jointly pursue opportunities related to carbon capture, utilisation and storage (CCUS) and CO2 compression in the North American market. These two companies have worked on the full-scale CCUS unit at Norcem’s Brevik cement plant, which is due to be commissioned later in 2024. They are likely intending to capitalise on the publicity that is likely to be generated once it officially starts up.
Back in North America the DC2 Alliance noted in its press release the DOE’s release of its Pathways to Commercial Liftoff: Low-Carbon Cement report in September 2023. Although it is similar to many other varied sector roadmaps, including the Portland Cement Association’s Road to Net Zero that was released in 2021, this document is well worth reading due to its details and local market context. The headline figure, for example, is that following a set of pathways to fully decarbonise the US cement industry would cost US$60 - 120bn by 2050. Doing so would involve reducing the clinker factor, improving energy efficiency, increased use of alternative fuels, using CCUS, using alternative feedstocks and adopting alternatives to traditional cement production methods.
Graph 1: US active cement kilns by capacity and age. Source: PCA survey data used in Department of Energy Pathways to Commercial Liftoff: Low-Carbon Cement report.
One other interesting tidbit to consider from the report is an analysis of the age of the US cement sector’s kilns versus their production capacity as shown in Graph 1 above. The largest 10 kilns in the country account for 22% of the country’s total capacity and these were all built after 2000. Then, the next 44% of the national capacity comes from 38 kilns out of a total of 120 kilns at 98 cement plants. The report itself does not make this assertion but the implication is that retrofitting CCUS units at one third of the country’s clinker lines would capture the CO2 being emitted from two-thirds of the sector’s production capacity. This is not to say that this could actually work technically, logistically or economically. Yet seeing the scale of the challenge presented in this way is fascinating and one starts to have thoughts about how a retrofit roll-out of CCUS units might actually be approached.
Whether the cement sector adopts CCUS at scale remains to be seen but demonstration projects are definitely coming in both Europe and North America. The DOE report from September 2023 suggests that decarbonisation will cost a lot of money. No surprises there and, as ever, there is rather less detail on who will actually pay for this. One thing that might help here, that the DOE report mentions frequently, is the 45Q carbon capture tax credit scheme, which was introduced by the Trump administration in 2020. Regardless of the potential bill for consumers of cement though, the suppliers are clearly taking note of the investment potential as evidenced by all the non-cement plant CCUS news stories this week.
TopWerk Group endorses Partanna Global's carbon-negative binder
23 January 2024Germany/US: Concrete production equipment supplier TopWerk Group has formally endorsed Partanna Global's carbon-negative binder as a replacement for cement in the production of concrete using its equipment. Partanna plans to install TopWerk equipment at its four upcoming production plants, under an exclusive three-year agreement. The endorsement is intended to help shift TopWerk's global customers from using cement to using Partanna Global’s binder.
Partanna Global CEO Rick Fox said “TopWerk's endorsement of Partanna represents a major vote of confidence in our technology from one of the most respected names in global construction. We’re humbled and proud that one of the world’s leading concrete machinery producers has given us their backing. We hope this signals to the industry that Portland cement is no longer the only solution in town, and that the days of burning rocks are fast coming to an end.”
TopWerk CEO Robert Gruss said "We believe our exclusive partner Partanna has come up with a truly impressive solution that can contribute to putting this polluting practice to an end. The company’s carbon negative binder is one of the most exciting innovations we have witnessed in our industry for decades. It is the most advanced alternative binder solution in the market and the only credibly carbon negative solution that has the potential to scale globally. Over the last two years, we have rigorously tested their formula and have validated its application as a direct replacement solution for Portland cement. In many ways, their binder actually performs better than the legacy solution.”
The endorsement follows Saudi Arabia-based property developer ROSHN's announcement of an upcoming carbon-negative concrete plant that will use Partanna Global's technology earlier in January 2024.