Displaying items by tag: Capacity
New Tan Thang Cement plant to open in 2020
18 December 2019Vietnam: Tan Thang Cement has announced that it will commission its 2.0Mt integrated Nghe An cement plant in 2020. Its total investment in the plant, which is installed with equipment from Bedeschi, Lilama and Vinaconex, is US$211m.
Viêt Nam News has reported that this will help raise the total number of Vietnamese cement production lines to 86 in 2020, with a combined installed capacity of 106Mt/yr.
The effects of CO2 regulation on cement production
04 September 2019Forgive the poor image quality but our magazine editor Peter Edwards spotted this provocative graphic (above) at the Federación Interamericana del Cemento (FICEM) technical congress that is taking place in the Dominican Republic this week. It came from a presentation given by Yassine Touahri from On Field Investment Research. The reason this slide raises eyebrows is because it seems to inversely link CO2 emission regulations with cement grinding capacity growth.
One would expect integrated or clinker production capacity addition to decline in the face of various carbon taxes because the majority of emissions in cement production are process emissions. Yet this graphic suggests that it goes further by affecting the supply of clinker in these regions. If correct then it supports the argument that introducing carbon taxes forces related capacity investment to go elsewhere. In other words, if governments try to control industrial CO2 emissions, then the market will follow the path of least resistance. The world has a clinker production capacity surplus and the countries with no CO2 regulations are scooping it up.
The counter argument is that capacity growth and CO2 legislation is unrelated. The regions with flat or falling grinding capacity additions are the places were this trend is occurring anyway for other reasons. These areas have built their houses and infrastructure and so one would expect no or low capacity growth. In this environment it is easier to introduce CO2 laws because, rightly or wrongly, it is perceived to be less important to the overall economy. Meanwhile, outside of these zones national economies are growing: they want to build things and new grinding plants to take advantage of a global glut of clinker are helping them to do this.
Other issues with this graphic are the widely different reasons for low cement grinding capacity growth in the areas with CO2 legislation. Europe, for example, has endured the European Union (EU) Emissions Trading Scheme (ETS) for over a decade and it has seen growth in the slag-cement grinding model in some countries in recent years. General trends have also seen a considerable drop in production capacity in Southern Mediterranean countries as their export markets decline. China is actively trying to manage a reduction in production capacity following a period of unparalleled growth. CO2 legislation is one potential means to do this.
The next step here would be to model the effect of a carbon tax on a developing market, which is genuinely growing its cement consumption, compared to a more mature one. This might help to answer whether economic development can be untangled from carbon emissions. CO2 regulations are undoubtedly distorting cement markets though. Touahri is right when he says that, “CO2 management will be the key challenge for the cement industry in the 21st century.” Once it is given a value then it changes the nature of the business.
There will be a full review of the FICEM technical congress 2019 in a future issue of Global Cement Magazine
India: CARE Ratings has identified Telangana, Andhra Pradesh, Odisha, Rajasthan, West Bengal and Uttar Pradesh as the key states expected to lead cement production capacity additions over the next decade to 2030. In a sector report the credits agency forecast growth of 120Mt in this period. It noted that Rajasthan, Karnataka, Madhya Pradesh, Tamil Nadu, Andhra Pradesh and Telangana were among the top states in installed capacity at present. It said that the southern region led with highest installed capacity of 33% followed by the North, East, West and Central regions. Rajasthan, Karnataka, Telangana, Madhya Pradesh and Maharashtra are among the states with highest limestone resources.
India is the world’s second largest second producer but its per capita consumption is low, at 210kg. This is well below the global average of around 575kg/capita.
China to further reduce new cement plant projects
11 January 2019China: Miao Wei, the minister of industry and information technology, says that the government will ‘strictly prohibit’ the production capacity of new cement plants. The ban will also apply to the iron, steel and glass industries, according to Reuters and Xinhua. This latest ban will add to capacity restrictions already imposed upon the cement industry in 2018.
India: Birla Corporation plans to increase its cement production capacity to 20Mt/yr by 2021. At present it has a capacity of 15.5Mt/yr, according to the Hindu newspaper. The company plans to increase its capacity by both expanding existing units and building new ones. It acquired Reliance Cement in mid-2016.
Philippines: Holcim Philippines has said its production capacity is expected to reach 10Mt/yr by the end of the first half of 2017, with company COO Sapna Sood stating that this would be achieved by ‘debottlenecking’ existing facilities following a US$40m project that started in 2015.
“We have a project where we are looking at safety and debottlenecking that is near completion,” said Sood. “When we look at the country, the infrastructure that is coming in and the commitment that we are making to infrastructure, it is pretty exciting for the country and the industry.”Sood added that, while the company had no immediate plans to build a new cement plant, Holcim Philippines planned to offer various solutions to help in the implementation of various infrastructure projects.
The total demand for cement in the Philippines reached 26.0Mt in 2016, up from 24.4Mt in 2015, although the final quarter of 2016 and first quarter of 2017 have been subdued.
Holcim Philippines operates four cement plants in La Union, Bulacan, Misamis Oriental and Davao.
Vietnam: Nguyen Quang Cung, chairman of the Vietnam Cement Association, has predicted that the country will face an oversupply of nearly 50Mt in 2020. The local industry’s cement production capacity was nearly 88Mt/yr in 2016. It is expected to reach 108Mt/yr in 2018 and up to 130Mt/yr in 2020, according to comments made by the association to the Saigon Times. Domestic demand is estimated to be 82Mt in 2020 thereby creating the shortfall. The association is also lobbying for a two-year delay in regulation changes made in 2016 that are expected to make exporting cement more expensive for producers.
China: The China Cement Association has asked the Ministry of Industry and Information Technology to speed up the consolidation process in the local cement industry. According to documents seen by the South China Morning Post the cement body wants the ministry to consolidate at least 60% of the country’s cement production capacity into 10 producers by 2020. The association made its proposals in July 2016 and has since chased the ministry for a response.
Association data shows that China may have to cut 390Mt/yr of production capacity and cut 130,000 jobs in the next five years in order to maintain an adequate balance between supply and demand. Larger cement plants could also be required to exchange production quotas and seek cross holdings in equity stakes.
To aid the consolidation process, existing cement companies will pool together US$3bn in a restructuring fund. This is expected to aid the larger cement producers, including Anhui Conch, Huaxin Cement, Qilianshan Cement and Sichuan Shuangma Cement.
Dangote to build two new Nigerian plants
08 February 2016Nigeria: Dangote Cement has announced that it will build new cement plants in Nigeria, in Okpella in the northern part of Edo State and Itori in Ogun State. Dangote said that the new plants are expected to add 9Mt/yr to the company’s current output of 29.25Mt/yr, raising it to a total 38.25Mt/yr.
The Group’s Managing Director Edwin Devakumar, made the announcement in Lagos. He explained that the Okpella plant will have one 3Mt/yr cement line and that the Itori plant will deliver 6Mt/yr from two production lines. Both plants are expected to come on stream within the next three years.
Devakumar said the company’s expansion drive was targeted at expanding its nationwide presence and reducing the transportation cost component of its operations. He added that the new investments will also lower the cost of production, bring about a future reduction in the price of cement and generate employment opportunities in the host communities.
Group Managing Director for Cement Onne van der Weijde said the demand for cement was still high considering the population growth in Nigeria. He observed that Nigeria’s consumption of cement, at 100kg/capita was relatively low by international standards, indicating growth potential.
Van der Weijde added that Dangote Cement can supply the entire western and central Africa region. Dangote Cement currently exports cement to Niger, Ghana and Togo, with plans to also move into the Ivory Coast.
Cement plant utilisation jumps to 85% in Philippines
26 June 2015Philippines: The Manila Bulletin has reported that the capacity utilisation of local cement plants has increased to 85% from 68% in 2014 due to strong domestic construction activities, according to the Department of Trade and Industry (DTI).
DTI undersecretary Victorio Mario Dimagiba said that there is enough cement supply to meet demand. He added that the Philippines had 31.3Mt/yr of cement production capacity in 2014, when consumption was 21.3Mt, or 68%. At present, however, plant capacity utilisation has reached 85%.
The increase in demand in the Visayas and Mindanao areas in the past two weeks was to pre-empt the onset of the rainy season. Dimagiba said that, even though there are cement plants in these regions, there is a huge logistical challenge in the transport of cement to the islands. He added that should local demand in these regions exceed production, imports could augment the shortfall.