Displaying items by tag: GCW360

Congratulations are due to Bamburi Cement this week after the completion of a new production line at its Nairobi grinding plant. The new US$40m line will add 0.9Mt/yr of cement production capacity to the unit, bringing its total to 2.4Mt/yr when it is commissioned towards the end of 2018. Together with the subsidiary of LafargeHolcim’s integrated plant at Mombasa the company will have a production capacity of 3.2Mt/yr.

Graph 1: Cement production and consumption in Kenya 1999 - 2017. Source: Kenya National Bureau of Statistics.

As Graph 1 shows above it is an interesting time to open new production capacity in the country. Both production and consumption fell for the first time since 2000 in 2017. Production fell by 8.2% year-on-year to 6.2Mt in 2017 from 6.7Mt in 2016 and consumption fell by a similar amount. The change was blamed on reduced demand for building materials in the construction sector occurring at the same time as a fall in the value of building plans approved in 2017. The country also suffered political uncertainty as its general election in August 2017 was subsequently annulled and repeated in October 2017.

With Global Cement Directory 2018 data giving Kenya a cement production capacity of 5.2Mt/yr from five producers and at least four grinding plants with a capacity of 4.6Mt/yr it looks like the country is in an overcapacity phase. The question for producers like Bamburi Cement is whether 2017 is just a temporary blip or not. After all, as per usual for many African countries, the demographic pressure for development to happen and per capita cement consumption to grow seems ineveitable.

Bamburi Cement is not alone in betting on growth. Also this week the Kenya Port Authority recevied four hoppers from the UK’s Samson for the Port of Mombasa. The hoppers will be used to import clinker, coal and gypsum at the site. Earlier in February 2018, National Cement opened a 1.2Mt/yr integrated plant in Kajiado County. On the larger scale Nigeria’s Dangote Cement has been preparing to open two cement plants, near Nairobi and Mombasa respetively. However, these project were reported delayed to 2021 in its annual report for 2016 around the time the company faced problems at home due to a local financial recession.

Meanwhile local producers have faced pressure so far in 2018. Bamburi Cement reported a 6% fall in turnover to US$357m in 2017 that it blamed on the weather, the elections and lower construction activity. Other producers have had a harder time of it with the East African Portland Cement (EAPC) reportedly having to rely on a land sale to remain solvent in April 2018. ARM Cement has also been forced to sell assets to remain operational. Its loss for 2017 more than doubled to US$55m. Amid the problems the UK-government investor CDC Group, which holds a 41% stake in the company, replaced board members of the company in a likely bid to shore up the situation.

It’s into this kind of situation that Bamburi Cement has opened its new plant. On the plus side though it is a grinding plant so it should be able to maximise the company’s use of clinker from either within the country or from imports from other LafargeHolcim operations elsewhere. In its press release for the new unit the company pinned its hopes on anticipated growth in domestic housing and infrastructure projects, backed by government schemes for affordable housing and roads. With the rating agency Moody’s having issued a report this week about the relative reslilence of the Kenyan economy despite recent shocks such as last year’s elections, Bamburi Cement may yet have the last laugh.

Switzerland: LafargeHolcim has appointed Miljan Gutovic as the Head of Region Middle East Africa and a member of its executive committee of LafargeHolcim. He succeeds Saâd Sebbar, who has left the company.

Gutovic, aged 39 years, is an Australian national with over 13 years of experience in the building materials sector. He joined LafargeHolcim in 2018 as head of marketing and Innovation after working for Sika. At Sika he worked as an Area Manager for the Middle East as well as General Manager for Australia. He holds a Bachelor's degree in Civil Engineering and a PhD in Engineering from the University of Technology in Sydney.

India: Dalmia Cement (Bharat) has appointed Ujjwal Batria as its chief operating officer. Batria will be in charge of leading the company's sales, marketing, logistics, manufacturing, logistics, manufacturing and technical services departments, according to the Economic Times newspaper. He holds 33 years of industry experience with roles such as the chief executive officer (CEO) for Nuvoco Vistas (formerly Lafarge India) and positions at the cement divisions of Tata Steel and Century Textiles & Industries.

UAE: Raysut Cement has appointed Afzaal Qadri as the Plant Manager of its subsidiary Pioneer Cement Industries. Afzaal will report to Raysut’s chief executive officer (CEO) Joey Ghose. Qadri, aged 49 years, holds over 30 years of experience of the Cement Industry. He started his career in the cement industry in 1987 and has worked in various engineering and operational roles in the US, Saudi Arabia, UAE and Pakistan. Most recently he worked by HeidelbergCement in the US.

US: Ametek Brookfield has appointed Vicki Case as Global Marketing Director. She has spent the past 12 years working at Sealed Air in Saddle Brook, New Jersey. Most recently she worked as the VP Marketing, Global e-Commerce & Fulfillment Solutions for the company. Case is a graduate of the University of Michigan with a Bachelor of Science degree in Chemical Engineering.

Botswana: The Ministry of Investment, Trade and Industry plans to restrict imports of cement following the introduction of new legislation. It will require 70% of cement to be sourced from local producers with only 30% allowed to be imported, according to the Weekend Post newspaper. The Control of Goods, Prices and Other Charges Act was announced in April 2018. An import permit scheme is scheduled to start in September 2018. The new regulations are intended to regulate trade with South Africa better.

Nigeria: Dangote Cement has opened a terminal at Owerri in Imo State. The unit was officially inaugurated by the governor of the state, Chief Rochas Okorocha with the president of Dangote Group, Alhaji Aliko Dangote, also in attendance, according to the This Day newspaper. In a speech Dangote said that the state was one of the ‘major’ markets domestically for the company.

Argentina: Cement consumption rose by 7% year-on-year to 5.85Mt in the first half of 2018 from 5.49Mt in the same period in 2017. Data from the Asociación de Fabricantes de Cemento Portland (AFCP) also showed that despatches rose by 7% to 5.86Mt from 5.49Mt. However, both consumption and despatches for May and June 2018 fell.

US: Welding Alloys has released information about a project to rebuild a FCB Horomill at Buzzi Unicem’s Maryneal cement plant in Texas in early 2018. The engineering company’s Mexican subsidiary Welding Alloys Panamericana has experience of rebuilding these types of mills and it collaborated with the group’s American wing, Welding Alloys USA, on the project.

France/Italy: Chryso has signed an agreement to buy certain assets of Italy’s Ruredil, including its cement additives, concrete admixtures and technical mortars business divisions, but excluding the Rurmec brand. The cost of the acquisition has not been revealed. The transaction is expected to complete over the summer of 2018 subject to the satisfaction or waiver of customary conditions precedent.

“The combination of our operating businesses in Italy will provide a wider range of products to our customers, as well as improve our geographic coverage, enabling us to serve a greater number of building companies and cement and concrete manufacturers across Italy and abroad. The businesses will have strong offerings to answer the new technical challenges of the building industry,” said Thierry Bernard, president and chief executive officer of Chryso.

In Italy, Chryso operates as Chryso Italia, which was established in 1997. Its customers in the region include cement manufacturers, concrete producers and building companies. Ruredil is an Italian company, established in the 1950s. It manufactures chemicals and structural reinforcement systems, and owns well-recognised brands in the construction industry such as Ruredil and Levocell.