Displaying items by tag: GCW415

Two new stories from Algeria this week highlight a changing industry. Firstly, Groupe Industriel des Ciments d’Algérie (GICA) started marketing cement from its new Sigus integrated plant. The unit was commissioned earlier in the year. Secondly, clinker export figures for the sector show 10-fold growth year-on-year to a value of US$30m for the first five months of 2019.

Graph 1: Cement production and capacity in Algeria, 2012 - 2018. Source: Algerian National Office of Statistics, United States Geological Survey, Global Cement Directory 2013 - 2019. Estimates supplied for 2017 and 2018.

Graph 1 above depicts the moment that lots of new production capacity started to be ordered and then commissioned in 2017. The Global Cement Directory lists new plant projects as they are announced so the trend from 2016 to 2017 may not be as pronounced as it seems but the general destination remains the same. A Ministry of Industry and Mining report estimated that production capacity would reach 40Mt/yr in 2020. Consumption was reported at 26Mt in 2016.

To cope with this the cement industry in Algeria has been moving towards an export model over the last few years. Industry and government figures started to warn of an end to imports in 2016. This quickly flipped to prognostications of production overcapacity in 2017. This then became a stream of news stories about export operations from the local industries to places like West Africa. One consequence of this were problems for foreign exporters in Tunisia and Spain, for example, as the Algerian market was shut off. Indeed, it must have been satisfying for state-producer and market leader GICA to announce that it was exporting cement to Europe in 2018!

Notably the local market has no cement grinding plants, yet this too has started to change. In May 2019 Algematco Steel ordered a modular Ready2Grind MVR vertical roller mill from Germany’s Gebr. Pfeiffer. Target markets for the exports identified by the Ministry of Industry and Mining included neighbouring Mali, Libya, Mauritania and Niger. However, only two of these countries are accessible by sea. Unfortunately, Libya’s resurgence in violence since April 2019 is unlikely to help the export market. The other countries share land borders with Algeria but no rail links. An overland export operation to Niger from a plant near Adrar was reported in early 2019 but feasibility on a large scale seems unlikely given the distances involved.

LafargeHolcim said in its 2018 financial report that its net sales were down in its Middle East and African region due to price pressure and lower volumes in oversupplied markets, particularly in Algeria, Iraq and Jordan. Bloomberg reported in February 2019 that LafargeHolcim was considering divesting assets in the region. However, LafargeHolcim’s exit from Southeast Asia may have since bought it some financial breathing room.

With Algeria facing a production capacity gap of at least 10Mt/yr it seems likely that foreign-backed producers like LafargeHolcim will suffer despite potential in the local economy. Nationally, the race is on to see if the industry can bring its cement to the sea and find new export markets.

India: Kumar Mangalam Birla has been elected as the chairman of Century Textiles and Industries. The appointment follows the death of his grandfather Basant Kumar Birla early in July 2019. Kumar Mangalam Birla is the head of Aditya Birla Group, the owner of UltraTech Cement amongst other subsidiaries.

UAE: Ahmed Abdullah Al Noman, the chairman of Sharjah Cement & Industrial, has died. He had been in the position since 1993, according to Bloomberg. He was also the chairman of the Bank of Sharjah. The company operates an integrated cement plant as well as paper sack and synthetic rope businesses.

Mexico: Williams Crusher has appointed Alfredo Martinez as sales representative for the Mexico region. He holds 20 years of experience with the Williams line of equipment and its markets in Mexico. Williams Patent Crusher & Pulverizer Company supplies equipment for the crushing and pulverising industry. Its headquarters is in St. Louis, Missouri.

Netherlands: Bulk Handling Systems (BHS) has appointed Remi Le Grand as Regional Sales Director for Max-AI. He will be responsible for the product sales team and business development in Europe. Previously, Le Grand spent six years in sales with BHS-subsidiary Nihot Recycling Technology based in Amsterdam.

Uzbekistan: UTD Cement has increased the size of a new integrated cement plant it plans to build in the Farish district of Jizzakh region to 5Mt/yr from 4Mt/yr. The decision to increase the size of the upgrade has followed access to a new limestone quarry at Almaz, according to the Trend News Agency. Once completed the plant will produce 4Mt/yr of Ordinary Portland Cement (OPC) and 1Mt/yr of white cement. UTD Holding is planning invest over Euro400m in the project. It is working with German companies Phoenix Consulting and MN Medianet.

Romania: Holcim Romania plans to spend Euro10m on automation and digitisation upgrades to its plants. The project will focus on its integrated plants at Alesd and Compulung, according to the Ziarul Financiar newspaper. The subsidiary of LafargeHolcim operates three cement plants in the country.

Japan: UBE Machinery Corporation has signed a license agreement for the design, manufacture and commissioning of vertical roller mills for cement plants and related applications on exclusive basis with India’s AMCL Machinery for markets in India, Nepal, Bangladesh and Bhutan. The deal was signed in late May 2019. This license agreement has been signed to explore ‘mutual cooperation and opportunities’ between UBE Machinery Corporation and AMCL Machinery.

AMCL Machinery is part of Hindusthan National Glass & Industries. It manufactures vertical roller pre-grinding mills for cement plants in India and the Middle East. It also produces rubber and tyre building machines for the local tyre industry.

Germany: HeidelbergCement’s specific CO₂ net emissions per tonne of cementitious material fell by 1.4% year-on-year to 599kg CO2/t in 2018 from 608kg CO₂/t in 2017. Despite this its absolute gross CO₂ emissions increased by 3% to 76.7Mt from 74.2Mt as clinker, cement, aggregate and concrete sales volumes all grew in 2018. The group has published the data in its Sustainability Report for the 2018 financial year.

“Cutting our CO₂ emissions and handling natural resources considerately are priorities for all our business lines,” says Bernd Scheifele, chairman of the managing board of HeidelbergCement. "We focus primarily on the development of sustainable products and the implementation of concrete measures at plant level in order to achieve our sustainability goals.” The company has set itself the target of a 30% reduction in its specific net CO₂ emissions per tonne of cement by 2030, compared with 1990. HeidelbergCement says it intends to realise its vision of CO₂-neutral concrete by 2050 at the latest.

Other figures of note in the report include an alternative fuels substitution rate of 21.7% in 2018 compared in 20.8% in 2017. NO_x, SO_x and particulate matter emissions all fell. However, total water withdrawal rose by 8% to 65.4Mm³ from 60.4Mm³ although water consumption fell.

Argentina: Holcim Argentina has signed a deal with YPF Luz for the supply of wind power to its cement plants. The supply agreement is planned for the start of 2020. It is intended to provide 35% of the company’s emergy requriements by the end of the first half. YPF Luz will provide eletectricity from its Los Teros Wind Farm at Azul in Buenos Aires province. The contracted supply is for 142GWh from a 30MW installed base.