Displaying items by tag: Germany

Uzbekistan: Germany-based IKN has secured a contract for process integration and equipment design for a new kiln line at Qizilqumsement’s Qizilqumsement cement plant. The supplier’s remit includes the pyroprocessing line, preheater, kiln and cooler including ID fan, kiln drive and burners. It plans to use a six-stage preheater, the region’s first. Commissioning is scheduled for 2022.

Germany: Flender and Schaeffler have launched the Schaeffler Modular Adaptable Returnable Transport (SMART) Box, a packaging system for bearings. Flender says that the reusable box reduces waste by replacing disposable packaging.

Chief executive officer Andreas Evertz said, “Over the past few years, Flender has systematically minimised its own CO₂ emissions and was able to reduce them by 83% between 2015 and 2020. We want to be completely CO₂-neutral by 2030. In addition, close cooperation with customers and suppliers is another important step towards achieving complete climate neutrality. It is therefore important for us to also focus on potential savings in the supply chain. We are pleased to have a partner in Schaeffler who is also thinking in this direction. With the introduction of SMART Box for one type of gearbox, we are already reducing the use of wood as one-way packaging material by more than 100t/yr.”

India: Germany-based Gebr. Pfeiffer has won a contract to supply a vertical roller mill for grinding coal to Deccan Cement’s Bhavanipuram cement plant in Andhra Pradesh. Gebr. Pfeiffer India will be responsible for processing the order and supervising production and installation at the plant’s 3500t/day kiln line. The mill will be the company’s second from the supplier. It chose an MPS 250 BK mill, which can also grind petcoke or a mixture of coal and petcoke. Commissioning is scheduled for before mid-June 2022.

Germany: Beumer has partnered with technology start-up Elara Digital to launch a cloud-based database product to provide overviews, orchestrate communication and access information for repairs and the smooth operation of machinery. Relevant information such as work orders, checklists, machine documentation or guides for trouble shooting can be created and accessed at any time creating a knowledge database for maintenance teams. The supplier says that the application is compatible with a simple mobile application, giving cement plant workers, ‘the factory know-how in your pocket.’

Managing Director Robert Bach said, "My job is to find young entrepreneurs with business ideas that are relevant to us."

Germany: Schenck Process reported operating sales of Euro592m in 2020, down by 6% year-on-year from Euro632m in 2019. Adjusted group earnings before interest, taxation, depreciation and amortisation (EBITDA) fell by 11% to Euro91.4m from Euro102m. New orders for the year totalled Euro619m, down by 6% from Euro659m, but rose by under 1% to Euro292m from Euro291m in the Americas region. Demand for aftermarket service also fell, partly due to reduced production output and capacity utilisation in the global cement industry. The supplier said that construction and steel were also ‘hard hit.’ It attributed the decline to the effects of the Covid-19 pandemic on markets and customer demand. Corrective actions ‘partly mitigated’ the effects of this on income.

The group said that staff reduction have led to lower personnel expenses in the first quarter of the 2021 financial year.

Germany: Flender says it has resumed trading as an ‘independent’ company following the completion of its sale by Siemens to Carlyle Group for Euro2.04bn. The mechanical and electrical drive system supplier said that its existing contract remained unchanged, adding, “With our skilled employees, excellent range of products, and a growth-oriented new owner, we are in an ideal position to act even more effectively.”

The ownership change coincides with the launch of Flender’s new Jaegger Direct supplier portal. The portal succeeds SCM Star, the tool used by Simens, in handling requests for quotation, tender management and company profile data. The company asked customers to register with Jaggaer Direct to confirm the transfer of their data from SCM Star. It said that it will dispatch email invitations and login links in the coming days.

Germany: Mexico-based Cemex subsidiary Cemex Zement has set up an innovation acceleration partnership called Carbon Neutral Alliance to support its work to achieve net zero CO₂ emissions at its Rüdersdorf cement plant by 2030. The association will work to develop industrial-scale demonstration projects in line with the company’s Future in Action programme. Its scope will include carbon capture and storage (CCS), the transformation of captured CO₂ into building materials, synthetic fuels and green hydrocarbons, hydrogen production and waste heat recovery (WHR). Cemex plans to share the knowledge gained by the alliance across its global cement network.

Managing director and Rüdersdorf plant manager Stefan Schmorleiz said, "It is expected that CO₂ will be further processed to convert to new forms of energy and materials for use locally by industrial, residential, and transport sectors. Together with our partners, we will take feasibility studies through to economic solutions to decarbonising cement production.”

Germany: ThyssenKrupp says that the four cement producer members of Cement Innovation for Climate (CI4C) are preparing to launch an industrial-scale trial of its Polysius Pure Oxyfuel carbon capture and storage (CCS) process. The renewably-powered process produces ‘refuel’ synthetic fuels such as kerosene for aviation.

Senior Proposal Manager Markus Sauer said,“CI4C and ThyssenKrupp are currently investigating the use of our polysius pure oxyfuel technology in a demonstration plant. Working with our long-standing customers, we would be delighted if we could demonstrate the efficiency of our technology for the first time on an industrial scale. By using this technology, the cement industry could significantly reduce its process-related CO₂ emissions and thus make an important contribution to climate protection.”

UK: Germany-based HeidelbergCement subsidiary Hanson has received the green light for its planned carbon capture and storage (CCS) study at its Padeswood cement plant in Flintshire after its partner, the HyNet North West consortium received Euro84m in funding. The study will support a design basis and cost estimate for a carbon capture unit at the cement plant and a connection to the planned HyNet North West CO₂ transport and storage system. Euro46m of the funding came from consortium partners while Euro38m came from a UK Research and Innovation (UKRI) Industrial Decarbonisation Challenge grant.

Hanson chief executive officer Simon Willis said, “Today’s funding announcement is fantastic news for everyone involved in HyNet North West. Cutting CO₂ emissions is a key priority for us, and we are excited to be one of the first UK cement producers working on carbon capture and storage (CCS) as part of this collaborative project.” He added, “We’ve taken big steps towards reducing carbon emissions and have set ourselves an ambitious target of achieving a 50% reduction in CO₂ emissions by 2030, based on 1990 levels, and net zero carbon concrete by 2050. CCS at cement plants is a key part of our roadmap to net zero.”

India: UltraTech Cement has selected Germany-based Aumund to supply conveyors, elevators and feeders for its ‘Project Spring’ expansion project to increase its installed production capacity to 130Mt/yr of cement from 117Mt/yr.

The expansion project includes three integrated cement production units in Madhya Pradesh, Rajasthan and Chhattisgarh, each with capacities of up to 10,000t/day. For these kiln lines, Aumund India will supply clinker cooler extraction conveyors as well as the transfer conveyors to the clinker silos. Six cement grinding plants in various locations in India are also part of the capacity expansion plans.

Aumund will supply six pan conveyors, 11 Samson material feeders and 68 bucket elevators including up to 157m-high kiln feed bucket elevators, up to 2200t/hr roller press recirculation bucket elevators and clinker and cement handling bucket elevators, among other products. The order is one of the largest to date for Aumund India.