Displaying items by tag: Giant Cement

US: Giant Cement Holding (GCH) has appointed Michael Greto as its Vice President of Supply Chain.

Greto joined GCH’s cement division in 2008 and previously worked as the company’s Director Of Logistics from 2019. He holds an undergraduate degree in transportation economics from Embry-Riddle Aeronautical University and Advanced Studies APICS Certifications in Supply Chain Management from Villanova University.

GCH, a subsidiary of Fortaleza Materiales, consolidates US-based cement companies Giant Cement, Keystone Cement, Dragon Products and energy recovery operations through Giant Resource Recovery.

US: Dragon Products Company, a subsidiary of Giant Cement, has announced that it will close its plant located in Thomaston, Maine. The facility, which has been operational for almost 100 years, and has been under Dragon's ownership since 2006, will undergo a gradual shutdown, beginning in December 2023.

Dragon said that the closure had been prompted by the persistent escalation of operating and logistical costs, exerting a negative impact on the Thomaston plant's viability. "Despite our best efforts to adapt and navigate through these challenging circumstances, we have determined that these actions are necessary for the long-term sustainability of our business,” explained Roberto Polit, Vice President of Operations. Phased lay-offs are scheduled to commence in December 2023, with the process anticipated to conclude by the beginning of 2025.

"We extend our sincere gratitude to all employees who have contributed significantly to our plant in Thomaston," added Polit. "Their hard work, dedication, and commitment have been invaluable to our operations. We are also grateful for the support and understanding shown by the local community throughout the years."

US: The Mine Safety and Health Administration (MSHA) has fined Dragon Products for failure to comply with mine safety rules. The Maine Monitor newspaper has reported that inspectors issued 33 citations following an inspection of its quarry in May 2023.

Thomaston cement plant manager Jennifer Small said that the citations primarily relate to 'housekeeping,' and that the company has 'promptly addressed these citations and worked closely with the MSHA to improve plant safety.'

Dragon Products, a subsidiary of Giant Cement, paid mine safety fines worth US$150,000 in 2022, US$76,700 in 2021 and US$134,000 in 2020.

Spain: Cementos Portland Valderrivas (CPV) has appointed Jaime Rocha Font as its chief executive officer (CEO). He succeeds Pedro Carranza Andressen in the post, according to Alimarket-Construcción. Rocha Font is currently the CEO of Mexico-based Elementia and he will continue to hold this position. Elementia owns a controlling share of Fomento de Construcciones y Contratas (FCC), the parent company of CPV.

Rocha Font has been the head of Elementia since 2020. Prior to this he was the head of Elementia’s cement division, including subsidiaries Cementos Fortaleza and Giant Cement in the US, from 2015. He also held the position of president of the National Cement Chamber of Mexico between 2019 and 2022. Earlier in his career he spent over 20 years working for Holcim from 1992. He holds a degree in civil engineering from the Universidad Pontificia Católica de Chile and a master's degree in international economics from the Université Libre de Bruxelles amongst other qualifications.

Mexico: Elementia has appointed Jaime Rocha Font as its new chief executive officer (CEO) with effect from 2 September 2020. He succeeds Fernando Ruiz Jacques, who will focus on, “new business and development opportunities.” Rocha and Ruiz will work together over the transition process.

Rocha is currently the CEO of Elementia’s Cement Division, including Cementos Fortaleza in Mexico and Costa Rica, as well as Giant Cement Holding in the US. He holds 29 years of experience in the cement industry, and prior to Elementia he held a number of senior positions at Holcim. He has a degree in Civil Engineering from Universidad Católica de Chile and an MBA and postgraduate studies from the IMD in Switzerland, the Free University of Brussels in Belgium and IPADE in Mexico.

No overarching theme this week but rather four changes of note in different markets. The first is Lehigh Hanson’s agreement to buy the integrated Bath plant in Pennsylvania, US, from Giant Cement, a subsidiary of Mexico’s Elementia. Lehigh Hanson, a subsidiary of Germany’s HeidelbergCement, plans to pay US$151m for the 1.1Mt/yr unit giving it a cost of US$137/t of cement capacity. That’s a similar price that Elementia paid when it acquired Giant Cement in 2016. The Mexican conglomerate paid US$220m for a 55% stake in 2016 for three cement plants with a combined production capacity of 2.8Mt/yr or US$143/t.

The purchase by HeidelbergCement draws a line following problems selling its business activities in Ukraine. The group blamed a drop in profit in the first half of 2019 on this. Since then though it has been linked to a takeover of UltraTech’s stake in Emirates Cement, the owner of the 0.5Mt/yr Emirates grinding plant in Dhaka, Bangladesh. Buying a cement plant in North America, its second most lucrative region after Western and Southern Europe, looks set to be a wise investment.

The timing here is interesting given that Elementia, the building materials company partly-owned by ‘Mexico’s richest man,’ Carlos Slim, has been steadily expanding in recent years. As stated above it only acquired Giant Cement in 2016. However, its net sales and earnings fell in the second quarter of 2019 caused by a market contraction in Mexico affecting all of its businesses. Sales from its cement businesses in the US and Central America grew but they fell by 6% at home in Mexico. Elementia said that proceeds from the sale of the Bath plant will be used for debt repayment and ‘general’ corporate purposes. Notably, Ricardo Naya Barba, the president of Cemex Mexico, has also described the local market as ‘difficult’ this week, in comments reported upon by local media.

Meanwhile in Africa, China’s Huaxin Cement purchased Maweni Limestone from Athi River Mining (ARM) Cement in Tanzania as part of the latter’s on-going administration process. Local press reported the transaction as costing US$116m and subject to regulatory approval. This one’s interesting because it shows a major Chinese cement producer buying related assets outside of China. This is likely part of the country’s Belt and Road Initiative to develop industry and infrastructure around the world and to give its overproducing industries new markets. Perhaps the surprise here is that Huaxin Cement hasn’t gone after the rest of Kenya’s ARM Cement… yet.

The other African news story of note this week was the confirmation that Singapore’s International Cement Group (ICG)’s intended purchase of Schwenk Namibia had failed. This deal was announced in March 2019 but it later ran into trouble when the Singapore Exchange blocked the proposed acquisition in June 2019 on the grounds that ICG didn’t appear to have the money to pay for it.

Lastly, Yamama Cement announced that it wants to sell its Production Lines 1-5, which have a daily clinker production capacity of 5600t/day. The producer previously temporarily shut down the lines in 2017 and it has been planning to build a new cement plant. Since then though it has faced shrinking sales and profits in the tough Saudi Arabian market.

The takeaway from all of this is that, despite the doom and gloom of a world producing too much clinker, some cement companies are targeting growth in specific territories. Sometimes these schemes succeed, as in the case of HeidelbergCement and Huaxin Cement, and sometimes they don’t, as ICG has found out. Heavy building materials like cement are costly to move around so a plant or assets in the right place at the right time can make a fortune.

US: France’s Fives Group has released detail about a project to upgrade the cement mill workshop at Giant Cement’s Harleyville plant in South Carolina. The contracts included the complete engineering, supply, fabrication, transport, installation and commissioning services for material handling, cement grinding and cement loading. New equipment included a clinker and additives transport circuit with a dedusting system, a classifying circuit with a FCB TSV Classifier, a new Fives TGT Filter, all gas and material connections as well as the ball mill internals revamping, a cement truck bulk loading area and a weighing station.

Engineering, offshore supplies and project management were handled by Fives FCB. Onshore supplies and all site works including civil and structural works, mechanical and electrical installations were covered by Fives Solios. Major milestones of the project included starting civil works in November 2017. Mechanical and electrical erection work ran from February to July 2018. First cement production was on 29 June 2018.

Mexico: Elementia’s cement division’s sales revenue in Mexico rose by 30% year-on-year to US$155m in 2016 from US$119m in 2015. Its earnings before interest, taxation, depreciation and amortisation (EBITDA) grew by 39% to US$65.9m from US$47.3m. It attributed the result to increased prices and a higher capacity utilisation rate.

The cement producer noted that its 1.5Mt/yr upgrade to its Tula cement plant is scheduled for completion in the third quarter of 2017. The company also competed its acquisition of a 55% stake in US company Giant in the fourth quarter of 2016.

Spain: Cementos Portland Valderrivas (CPV) has made a loss of Euro225m in 2016. It increased from a loss of Euro62m in 2015. It reported that its sales fell by 7.6% year-on-year to Euro536m in 2016 from Euro580m in 2015. It attributed this to the sale of its US subsidiary, Giant Cement, falling sales in Tunisia, a decrease in the value of the Tunisian dinar and rising fuel prices.

The cement producer’s sales volumes of cement fell slightly to 7.2Mt in 2016. However, once sales from Giant Cement are removed then, its sales volumes rose by 1.6% due to a 49% increase in exports from Spain. This compensated for declining markets in Spain and Tunisia.

The cement producer said that overall cement consumption in Spain fell by 3.1% to 11.1Mt in 2016, although this was partially offset by exports rising by 5.6% to 9.8Mt. Reduced domestic demand and rising exports have led to clinker production rising slightly in 2016 to 17Mt. It added that cement consumption increases were slowing down in the US, although the regions its subsidiary Giant Cement operates in reported above average increases of almost 11% to November 2016 in the South East, Mid Atlantic and New England regions. In Tunisia it reported that the market fell by 3.9% to 7.2Mt and that exports to Algeria and Libya had fallen.

US: Mexico’s Elementia has completed its acquisition of Giant Cement for US$220m from Cementos Portland Valderrivas (CPV). The board of directors has given its final approval for the purchase of the remaining 55% stake of the US cement producer giving it full control of the company. The transaction gives Elementia three cement plants, three limestone quarries, two aggregate quarries and six cement terminals, adding more than 2.8Mt/yr of cement production capacity.

“Today marks a major milestone for Elementia as we successfully enter the US cement market and take another solid step within our inorganic growth strategy. The work of our transition team is already underway to extract the tremendous value we see in Giant,” said Fernando Ruiz Jacques, chief executive officer of Elementia.