Displaying items by tag: Hanson

UK: Hanson, part of Germany-based HeidelbergCement, has supplied basalt from its Builth Wells, Powys quarry to the world’s first CO₂ sequestration field trial in the Brecon Beacons. The trial uses local live soil enriched with basalt for enhanced CO₂ sequestration in a reforested 11ha woodland. Enhanced rock weathering takes crushed basalt, a by-product of quarrying, and applies it to the soil to capture CO₂ and provide essential nutrients to fertilise trees and the fungi in the soil that support tree growth. The building materials producer says it is a method that has been proven to be successful in sugar beet and pea crops.

Sustainability director Marian Garfield said, “Hanson is focussed on climate protection and carbon reduction, and enhancing biodiversity net gain are two of our key 2030 commitments.” She added, “We are excited to be involved with this project, which aims to determine whether basalt can accelerate the removal of CO₂ from the atmosphere in the creation of new woodland and could therefore potentially play a vital role in helping tackle the climate crisis.”

UK: Hanson, part of Germany-based HeidelbergCement, has reduced its bagged cement allocations to customers. The Construction Index has reported that the decision is due to a national shortage of cement in the UK. The building materials producer introduced a packed cement allocation in May 2021. It calculated these by the proportion of orders that it believed could fulfil. Packed products director Andrew Simpson said, “Regrettably, we have been unable to maintain those levels.” He added that the company had had to perform unforeseen work on its cement operations following its 2021 shutdown.

Supply issues for packaging materials have also been reported. Bag suppliers informed Hanson to expect longer-term packaging shortages due to global demand for polymer and kraft paper, according to Simpson. He added that low pallet availability was also a concern.

UK: Germany-based HeidelbergCement subsidiary Hanson has received the green light for its planned carbon capture and storage (CCS) study at its Padeswood cement plant in Flintshire after its partner, the HyNet North West consortium received Euro84m in funding. The study will support a design basis and cost estimate for a carbon capture unit at the cement plant and a connection to the planned HyNet North West CO₂ transport and storage system. Euro46m of the funding came from consortium partners while Euro38m came from a UK Research and Innovation (UKRI) Industrial Decarbonisation Challenge grant.

Hanson chief executive officer Simon Willis said, “Today’s funding announcement is fantastic news for everyone involved in HyNet North West. Cutting CO₂ emissions is a key priority for us, and we are excited to be one of the first UK cement producers working on carbon capture and storage (CCS) as part of this collaborative project.” He added, “We’ve taken big steps towards reducing carbon emissions and have set ourselves an ambitious target of achieving a 50% reduction in CO₂ emissions by 2030, based on 1990 levels, and net zero carbon concrete by 2050. CCS at cement plants is a key part of our roadmap to net zero.”

UK: HeidelbergCement subsidiary Hanson has appointed Michael Wildmore as the technical development manager for its cement business. He holds over 30 years’ experience in senior technical and quality management roles in the building materials industry, according to Construction Index.

Wildmore joined Hanson UK, part of the HeidelbergCement, as a technical sales advisor in January 2020 having previously spent five years with Tarmac, latterly as technical manager at Tarmac Building Products. Before that, he worked for 20 years with Redland and subsequently Lafarge and LafargeHolcim after acquisitions and mergers. He is an associate member of the Institute of Concrete Technology and is on technical committees of the Mineral Products Association (MPA).

UK: HeidelbergCement subsidiary Hanson has partnered with the Hynet North West consortium for a study on carbon capture and storage (CCS) solution at its Padeswood, Flintshire, cement plant. The consortium is planning to implement carbon capture and storage installations at industrial facilities across Flintshire, Wrexham, Cheshire, Merseyside, Greater Manchester and Lancashire. It says that when active the network will constitute the world’s first low carbon industrial cluster, with a total reduction of 10Mt/yr of emissions by CCS. The Padeswood plant would account for 800,000t/yr of this total.

Hanson group chief executive officer Simon Willis said, “Our involvement in the HyNet North West project is the latest example of our commitment to cutting CO₂ emissions. CCS at our cement plants will be a key part of our roadmap to achieve net zero carbon by 2050. The first step would be for us to carry out a feasibility study - this would give us a clear design basis and cost estimate for a capture plant and connection to the planned HyNet North West CO₂ network and storage system.”

The HyNet North West project also includes production, storage and distribution of low carbon hydrogen, which will help to decarbonise other industries whose CO₂ emissions primarily come from fossil fuels. The project, led by Progressive Energy, is being developed by a consortium of regionally located partners including Cadent, CF Fertilisers, Eni UK, Essar, INOVYN and the University of Chester as well as Hanson.

UK: HeidelbergCement subsidiary Hanson has installed a solar and wind-powered hydrogen generation demonstration unit at its Port Talbot Regen ground granulated blast furnace slag (GGBFS) plant in Port Talbot in Neath Port Talbot. The company says that the project is part of a collaboration with Swansea University’s Energy Safety Research Institute under the European Research and Development Fund’s Reducing Industrial Carbon Emissions initiative. The hydrogen generated by the installation will replace natural gas in the GGBFS plant’s burners.

Head of sustainability Marian Garfield said, “It is estimated that cement is the source of just under 2% of UK CO₂ emissions. With demand for cement and cement replacement products predicted to increase by 25% by 2030, researchers and industry are working hard to reduce the level of CO₂ emissions associated with production. As a leading manufacturer, we take our responsibility very seriously. In the UK we have already achieved a 30% reduction in CO₂ emissions since 1990 across the business and have set an ambitious new target of a 50% reduction by 2030 from the same baseline. We are constantly looking to improve energy efficiency and carbon reduction at our cement and Regen GGBFS plants, so we are delighted to be involved with this innovative research project.”

Hydrogen and its use in cement production has been adding a dash of colour to the industry news in recent weeks. Last week, Lafarge Zementwerke, OMV, Verbund and Borealis signed a memorandum of understanding (MOU) to plan and build a full-scale unit at a cement plant in Austria to capture CO₂ and process it with hydrogen into synthetic fuels, plastics or other chemicals. This week, Air Products and ThyssenKrupp Uhde Chlorine Engineers (TUCE) signed a strategic agreement to work together in ‘key regions’ to develop projects supplying green hydrogen. Both of these developments follow the awarding of UK government funding in February 2020 to support a pilot project into studying a mix of hydrogen and biomass fuels at Hanson Cement’s Ribblesdale integrated plant.

As the title of this column suggests there is an environmental colour code to describe how hydrogen is made for industrial use. This is a bit more codified than when grey cement gets called ‘green’ but it pays to remember what the energy source is. So-called ‘green’ hydrogen is produced by the electrolysis of water using renewable energy sources such as hydroelectric or solar, ‘Grey’ hydrogen is made from steam reforming using fossil fuels and ‘Blue’ hydrogen is similar to grey but has the CO₂ emissions from the fuels captured and stored/utilised. Price is seen as the main obstacle to wider uptake of hydrogen usage as a fuel in industry although this is changing as CO₂ pricing mounts in some jurisdictions and the connected supply chain is developed. A study by BloombergNEF from March 2020 forecasted that green hydrogen prices could become cheaper than natural gas by 2050 in Brazil, China, India, Germany and Scandinavia but it conceded that many barriers would have to be overcome to get there. For example, hydrogen has to be manufactured making it more expensive than fossil fuels without government policy support and its, “lower energy density also makes it more expensive to handle.”

The three recent examples with respect to the cement industry are interesting because they are all exploring different directions. The Lafarge partnership in Austria wants to use hydrogen to aid the utilisation side of its carbon capture at a cement plant. The industrial suppliers, meanwhile, are positioning themselves in the equipment space for the technology required to use hydrogen on industrial plants. Secondly, ThyssenKrupp has alkaline water electrolysis technology that it says it has used at over 600 projects and electrochemical plants worldwide. Air Products works with industrial gas production, storage and handling.

Finally, the Hanson project in the UK will actually look at using hydrogen as a partial replacement for natural gas in the kiln combustion system. A Cembureau position paper in mid-2019 identified that the challenges to explore in using hydrogen in cement production included seeing how its use might affect the physical aspects of the kiln system, the fuel mass flows, temperature profile, heat transfer and the safety considerations for the plant. Later that year a feasibility study by the Mineral Products Association (MPA), Verein Deutscher Zementwerke (VDZ) and Cinar for the UK government department that is funding the Hanson project concluded that a hydrogen flame’s high heat in a burner alone might not make it suitable for clinker formation. However, the study did think that it could be used with biomass to address some of that alternative fuel’s “calorific limitations” at high levels. Hence the demonstration of a mixture of both hydrogen and biomass.

That’s all on hydrogen but, finally, if you didn’t log into yesterday’s Virtual Global CemProducer 2 Conference you missed a treat. One highlight was consultant John Kline’s presentation on using drones to inspect refractory in some hard to reach places. Flying a camera straight into a (cool) pyro-processing line was reminiscent of a science fiction film! Global Cement has encountered the deployment of unmanned aerial vehicles in quarry and stockpile surveys previously but this was a step beyond.

The proceedings pack - including video, presenter slides and delegate list - for the Virtual Global CemProducer 2 Conference 2020 is available to buy now

Germany: Following a comprehensive review of its assets HeidelbergCement has announced a Euro3.4bn impairment to its company value compared to the figure from a precious valuation prior to the second quarter of 2020. The company gave the reasons for the impairment as: the demand impacts of the coronavirus pandemic; economic effects on operations in individual countries; notably in the UK post-Brexit; and an increase in the market risk premium used by the Institut für Wirtschaftsprüfer (German public auditing body) for valuation to 7% from 6%. The largest regional impairment was Euro2.7bn, in Western and Southern Europe. Euro2.3bn of the total impairment, “relates to the Hanson acquisition” by HeidelbergCement in 2007.

UK: Hanson has said that it is supplying 2000m3 of concrete to the Harwell Science Campus, Oxfordshire for use in the construction of the Vaccine Manufacture and Innovation Centre (VMIC), the first facility of its kind in the UK. Due to the on-going coronavirus outbreak, the centre will be finished ahead of schedule in mid-2021. Hanson UK West regional general manager James Moorhouse said, “We are working flat out to manage the accelerated requirements of the construction programme.”

UK: A team of Hanson employees has produced a sign from recycled materials from around the company’s 1.0Mt/yr Purfleet slag cement grinding plant. The 6m-long luminous sign, which reads ‘NHS Thank You,’ has been installed at the plant on the mill three tower overlooking the QE2 Dartford Crossing. Hanson Purfleet plant manager Warren Scott said, “The team wanted to show their appreciation for the NHS and key workers and came up with and executed this idea in their own time.”

Hanson has kept ‘a number of key sites’ open through the coronavirus outbreak in order ‘to supply key national infrastructure projects or to provide maintenance materials to critical sectors.’ Hanson has furloughed part of its staff under the government’s Coronavirus Job Retention Scheme.