Displaying items by tag: Kiln
Ultracem to build new kiln in Galapa
27 September 2024Colombia: Ultracem's general manager, Julián Vásquez, has announced plans to establish a clinker kiln in the municipality of Galapa with an investment of US$100m. This new facility aims to eliminate the need to import clinker, which is currently sourced from Turkey, Vietnam, and Spain. The kiln is expected to be operational within two years.
Vásquez said "This will give us competitive advantages and will involve increasing the workforce from the 1200 direct and indirect jobs we generate today by 20%."
Zimbabwe: Khayah Cement plans to invest approximately US$25m in capital expenditure in 2024, focusing on a kiln refurbishment project at its plant in Harare. The investment aims to increase production capacity and sales volumes, NewsDay Business News has reported. Preparatory work has begun, with completion expected by the end of 2025.
Khayah Cement's CEO, Innocent Chikwata, said that the project will address issues with its current equipment and stabilise the company’s operations by ensuring a reliable supply of raw materials. He noted that the plant's current capacity utilisation rate is 60%, with a target of 70% by the end of 2024.
Canada: Minister of Environment and Climate Change, Steven Guilbeault, announced the reinvestment of up to US$1.6m from industrial pollution pricing proceeds into a new emissions reduction project at St Marys Cement in St Marys, Ontario. This initiative will involve the installation of a new kiln utilising low-carbon fuels, including discarded plastics, to reduce the use of carbon-intensive fuels used in the manufacturing process by up to 30%. The project aims for a reduction of over 39,900t of greenhouse gas emissions by 2030, according to Foreign Affairs news.
Zambia: Chilanga Cement has commissioned a US$20m kiln upgrade project, known as the Phoenix Project, at its Ndola plant. This initiative will double the plant's cement production capacity from 500,000t/yr to 1Mt/yr.
Spain: Cemex has announced the definitive closure of its clinker production kilns at the Lloseta plant, aligning its operations with the global 'Future in Action' programme that targets carbon neutrality by 2050.
The company has confirmed its plans to the government and the Lloseta City Council to dismantle the two cyclone towers at the Lloseta plant by 31 December 2030. While clinker production will cease, the site will continue to engage in grinding, storage, marketing and dispatch of bulk and bagged cement; maintain its regional offices, aggregate treatment plant, ground transport base and operate the Can Negret quarry in Alaró.
The plant’s closure has led to the dismissal of six of the seven employees who worked at the kilns. Cemex has offered these workers positions at other company production centres.
Australia: Cement Australia has received a US$34.4m federal grant for a kiln upgrade to its Railton cement plant in Tasmania. The upgrade will allow the plant to raise its alternative fuels substitution rate. The project is funded by the government’s Powering the Regions initiative, with total investments valued at US$215m.
Australian Minister for Climate Change and Energy Chris Bowen said “This US$215m investment in Australia’s hard-to-abate manufacturing and mining facilities is about securing the future of high-quality, low-emissions products made right here. Northern Tasmania, Central Queensland and Western Australia have been industrial powerhouses for generations, and the government is ensuring that continues. As global markets change rapidly, we’re supporting Australian industry to not only survive but thrive with our world-class products that support regional jobs across the country.”
Holcim Deutschland and ThyssenKrupp break ground on Lägerdorf cement plant carbon-neutralisation project
23 April 2024Germany: Holcim Deutschland has broken ground on the construction of a new kiln line and CO2 processing unit at its Lägerdorf cement plant in Schleswig-Holstein. The line will feature an OxyFuel kiln, supplied by ThyssenKrupp. ThyssenKrupp’s OxyFuel technology will assist in the capture of 1.2Mt/yr (nearly 100%) of CO2 from the plant. The partners described the upcoming upgraded Lägerdorf plant as one of the world's first carbon-neutral cement plants.
Holcim Deutschland CEO Thorsten Hahn said "We're laying the groundwork for a sustainable world through cement. Cement is essential for our cities, factories, homes, bridges and beyond. As we transition towards renewable energy, we must also construct the foundations and structures for wind turbines and railway tracks. With our climate-neutral cement plant, we ensure that this vital building material remains accessible without further harm to the atmosphere."
ThyssenKrupp Decarbon Technologies’ chief strategy officer Cetin Nazikkol said “It’s vital to switch to climate-friendly processes. By enriching CO2 by means of the pure OxyFuel technology we’ve developed, we help our customers capture almost all of the CO2 arising in the production process and so reuse it in a sustainable manner. Given that global cement production is more than 4Bnt/yr, we see enormous growth potential for our innovative technology.”
Germany: Holcim is investing a three-figure million sum into its cement plant in Lägerdorf, Steinburg, according to the Segeberger Zeitung. The plant will employ a second-generation oxyfuel kiln line to increase the concentration of CO₂ in the flue gas during clinker production. The project aims to capture 1Mt/yr of CO₂. The new kiln line is expected to be operational by 2029.
State Secretary for Energy, Joschka Knuth, said "The decarbonisation of Holcim is a very important signal for the entire industrial location of Germany."
Eqiom’s Lumbres cement plant upgrade to expand capacity by 57%
26 February 2024France: Eqiom plans to expand its Lumbres cement plant by 57% from 700,000t/yr to 1.1Mt/yr by 2026. The project involves the installation of a new kiln and aims to reduce the plant's CO2 emissions by 20%, its fuel consumption by 35% and its NOx and SO2 emissions by 40% and 80% respectively. The producer plans to invest €300m, including €40m from France Relance funds.
Boral completes maintenance at Berrima plant
26 February 2024Australia: Boral's Berrima cement plant team has successfully concluded its annual kiln shutdown and maintenance period. The producer invested US$13.1m and 100,000 working hours over a period of three weeks. The project required coordination with 50 different contracting companies to undertake mechanical repairs and replace the kiln refractory, which is crucial for protecting the kiln shell from heat damage and ensuring operational safety. Employing Cement 4.0 technology and advanced diagnostic tools, the team efficiently identified the necessary repairs. About 300 employees and contractors were engaged in the specialist tasks, facilitating a rapid resumption of kiln operations.