Displaying items by tag: Maintenance
Unions warn of cement shortages in Paraguay
15 February 2019Paraguay: Union representatives at Industria Nacional del Cemento (INC) have warned of shortages in mid-February 2019. They have cited a shortage of bags at its Villeta plant and problems with the kiln at the Vallemi plant, according to the ABC Color newspaper. The president of INC has denied the claims. Local cement sales are expected to rise by 7.7% year-on-year to 1.4Mt in 2019 from 1.3Mt in 2018.
US: Eagle Materials’ revenue rose slightly to US$1.11bn in the nine months to 31 December 2018. Revenue from its Heavy Materials business, including cement, fell slightly to US$564m. Overall cement sales volumes remained stable at 4.41Mt. Operating earnings decreased by 10% to US$153m from US$170m.
“Adjusting for the effects of unusual weather trends during 2018 and a shift in the timing of wallboard price increases and related buying activity, we estimate that the overall market demand for our building materials, notably cement and wallboard, remained in positive territory in 2018, with growth rates in the low single digits,” said chief executive officer (CEO) Dave Powers. He added that in the quarter from October to December 2018 margins had been negatively affected by higher costs due to maintenance outages at two plants and upgrades to emission control equipment.
Production halted at McInnis Cement due to mechanical issue
03 January 2019Canada: Production has stopped at the McInnis Cement plant at Port-Daniel–Gascons in Quebec due to an unspecific mechanical issue. Maintenance is expected to take place until the end of January 2019, according to the Le Soleil newspaper. The cement producer refused to confirm whether that problem had been caused by the drive shaft overheating and damaging its metal shell. However, the company said that the repairs would only extend a planned maintenance period by a few weeks. No cost for the repairs have been disclosed.
Germany’s ThyssenKrupp Industrial Solutions (USA) was originally awarded the contract to build the plant in 2014. After a protracted building phase the plant produced its first cement in mid-2017 and was then inaugurated a few months later.
Malaysia: Cahya Mata Sarawak’s (CMS) cement division profits have fallen so far in 2018 due to planned maintenance shutdown at its integrated plant and rising clinker prices. Its profit before tax dropped by 14% to US$16.7m in the first nine months of 2018 from US$19.6m in the same period in 2017. The division’s performance was also hit by an increase in the price of imported clinker. The company said that this occurred due to a spike in global demand, following the reduction of clinker production in China and continued high demand for clinker especially from Bangladesh and the Philippines. Overall, CMS’ sales revenue and profit have risen so far in 2018.
Zimbabwe: Edith Matekaire, the commercial director of Lafarge Zimbabwe, has blamed a backlog of foreign currency exchange as the cause of a shortage of cement. The US$2m backlog has caused plant maintenance shutdowns to take longer than they normally would, according to the Herald newspaper. Due to the lack of adequate funding, the shutdowns have been forced to take place during periods of peak production, causing effects in the market.
Despite this, Matekaire said that the local cement sector has more than enough production capacity to meet customers’ needs. Demand is 1.3Mt/yr and cement production is 2.4Mt/yr. Demand is only expected to exceed production from 2020 onwards.
Gujarat Sidhee Cement extends shutdown period at Sidheegram plant
19 September 2017India: Gujarat Sidhee Cement has extended the shutdown period of its Sidheegram plant until 28 September 2017 due to additional maintenance work on the kiln and coal mill. The maintenance period was originally scheduled to last until 25 August 2017. The cement producer said that cement grinding and packing operations will continue as normal and that the plant will meet all despatch requirements. Cement sales volumes are expected to be unaffected.
Production rises at Sunchon cement plant following repairs
20 September 2016North Korea: Production has risen to full capacity at the Sunchon cement plant near Pyongyang. A kiln repair at the calciner was conducted to increase clinker production. The plant is now surpassing its daily quota by 20%, according to the Korean Central News Agency. The increased production has been targeted to support recovery efforts following floods in North Hamgyong.
FLSmidth signs operation and maintenance contract with Wadi El Nile Cement Company
15 September 2016Egypt: FLSmidth has signed a contract with Wadi El Nile Cement Company (WNCC) for operation and maintenance of its cement plant. The contract is a five-year continuation of the existing contract signed in 2010. In addition, WNCC also ordered an upgrade of the plant from 6000t/day to 7200t/day of clinker. The upgrade will be executed as part of the operation and maintenance contract. The value of the deal has not been disclosed.
"The continuation of the contract is visible proof of the successful partnership we have with WNCC. We have now operated their 6000t/day for almost five years. The performance delivered was the main driver for WNCC to expand and continue its partnership with FLSmidth. The extension of the operation and maintenance contract reflects our ability to increase our customers' productivity and preserve asset value," said FLSmdith Group Executive Vice President, Cement Division, Per Mejnert Kristensen.
The initial contract will expire at the end of 2016 and the new contract term is from January 2017 to December 2021. The upgrade to 7200t/day is planned to be operational from the summer of 2017.
Algeria: Cement production has resumed at the Société des Ciments Sour El-Ghozlane plant following maintenance work and an upgrade to add an electrostatic precipitator filter. The 1Mt/yr plant, a subsidiary of Buzzi Unicem, has been shut for nearly two months causing a shortage of cement in the central region of the country. This has led to some construction projects stalling and the cost of cement rising, according to El Watan.
Arabian Cement launches Al Nasr Cement
19 February 2016Egypt: Arabian Cement Company (ACC) has launched Al Nasr branded Ordinary Portland Cement. The new branded cement is intended to penetrate new segments of the market. It has been launched in Cairo, Giza and Qlayoubia. ACC will continue to produce Al Mosalah branded cement in the other Delta markets.
"We are extremely pleased to announce launching our new cement brand in Egypt, which reinforces our position as one of the largest cement producers in the market," said Jose Maria Magrina, ACC Chief Executive Officer.
ACC also recently announced that is has renewed its plant operation agreement with NLSupervision (NLS). The agreement commenced on 1 February 2016 and run until 31 January 2021. NLSupervision is fully owned by FLSmidth, and will be operating both production lines at ACC's plant located in Suez Governorate.