Displaying items by tag: Maple Leaf

Pakistan: Maple Leaf Cement plans to expand the waste heat recovery (WHR) unit to 25MW at its integrated Iskanderabad plant. The project is scheduled for completion in September 2021. It has a projected budget of around US$11m.

Pakistan: Maple Leaf Cement’s net sales fell by 5% year-on-year to US$129m in the first quarter of 2019 from US$136m in the same period in 2018. Its profit after tax dropped to US$13.4m from US$23.8m.

Pakistan: Maple Leaf Cement has commissioned a new 7300t/day production line at its Iskanderabad plant. The upgrade will increase the unit’s total production to 18,000t/day. The line was supplied by Denmark’s FLSmidth. The total cost of the project was US$184m. Commercial production on the new line is scheduled to start in late April 2019.

As ever, there have been plenty of news stories from Pakistan recently covering the on-going fallout of the water shortage at the Katas Raj Temples in Chakwal, Punjab and an update on new production line at Maple Leaf Cement’s Iskanderabad plant. The two stories present two sides to the furious pace of the local industry and the potential price this growth might entail.

Graph 1: Cement despatches in Pakistan, 2012 - 2017. Source: All Pakistan Cement Manufacturers Association.

Graph 1 above sets the scene with an industry that has seen total despatches grow by nearly 30% to 42.8Mt in 2017 from 33.1Mt in 2012. About four-fifths of this is based in the north of the county. The big sub-story alongside this is that exports have fallen by half to 4.2Mt in 2017 from a high of 8.3Mt in 2013. The cause of this appears to be a decline in the Afghan market and a similar drop in waterborne clinker exports. Given the higher proportion of exports to the southern market this change has likely hit the industry in south harder despite overall depatches there rising. So far in 2018 similar trends are holding, except for exports, where the clinker export market has rallied significantly in the south.

The background to all this growth domestically is Chinese investment in the form of the China-Pakistan Economic Corridor (CPEC). CPEC-related project include integrated road infrastructure, the modernisation of railways and the development of the city of Gwadar and its related infrastructure. In addition the local Public Sector Development Programme (PSDP) is also having an effect and demographic pressures, such as a housing shortage, are also expected to support the construction market.

Data from the All Pakistan Cement Manufacturers Association (APCMA) placed cement production capacity at 54Mt/yr in September 2018 compared to 66Mt/yr in the Global Cement Directory 2018, which includes new capacity being built. This compares to around 10Mt/yr in the 1995 local financial year to an estimated 73Mt/yr by the State Bank of Pakistan in its third quarter report for 2017 - 2018. This rapid growth can be seen in recent stories such as the Iskanderabad plant expansion, Flying Cement’s mill order from Loesche, Kohat Cement’s mill order also from Loesche, a new solar plant at Fauji Cement at its Attock plant and the commissioning of DG Khan’s new plant at Hub. These stories are all from the last three months! The State Bank of Pakistan estimated that 11 producers hare now investing US$2.12bn on capacity expansions to add over 23Mt/yr by the end of the 2021 financial year.

One potential price for all of this growth is currently being illustrated in the ongoing legal wrangles about the use of water by cement plants near the Katas Raj Temples. What started as an investigation into why water levels were dropping at a pond at a Hindu heritage site seems to have transformed into a full scale inquiry into alleged corruption by local government around the setting up of cement plants. A report by the Punjab Anti-Corruption Establishment Lahore to the Supreme Court has found irregularities committed by government departments in connection to the setting up of cement plants by DG Khan and Bestway Cement in Chakwal. It seems unlikely at this stage that this inquiry will cause too much trouble for the local cement industry but it will certainly make it more complicated and potentially more expensive to st up new plants in the future.

Read Global Cement’s plant report from the DG Khan’s Khairpur cement plant in Chakwal

Pakistan: Maple Leaf Cement’s new 7300t/day clinker production line at its Iskanderabad cement plant is expected to start in the second quarter of 2019. The project has a cost of just below US$200m, funded through bank loans, a right issue and internal revenue. Denmark’s FLSmdith is supplying the equipment and Descon Engineering holds the contract for civil construction and mechanical erection work. 70% of civil work and 30% of plant erection was reported completed by the end of September 2018.

Pakistan: Maple Leaf Cement’s profits have fallen due to mounting costs of goods. Its profit after taxation fell by 4% year-on-year to US$37m in the year to 30 June 2018 from US$39m in the same period in 2017. Despite this its sales rose by 7.5% to US$208m from US$194m. The cement producer added that it had approved a US$8.1m loan to its holding company Kohinoor Textile Mills to meet ‘working capital requirements.’

Pakistan: Maple Leaf Cement’s new production line at its Iskanderabad cement plant is expected to start production by mid-2019. It is building a new 7300t/day line at the site to increase its total production capacity to 18,000t/day. The cost is US$206m. Denmark’s FLSmidth is building the line. Approximately 66% of civil work has been completed and 14% of plant erection work was reported complete at the end of June 2018.

Pakistan: Maple Leaf Cement’s sales revenue increased by 11% year-on-year to US$114m in the first half of its financial year to 31 December 2016. Its profit rose by 12% to US$25m, according to the Dawn newspaper. Growth was attributed to cement sales in the local market despite a significant drop in exports to Afghanistan and an increase in the price of coal.

Pakistan: Maple Leaf Cement has ordered a 7300t/day cement production line from FLSmidth. The plant will be located in Iskanderabad in the Mianwali District. The order has been placed at above Euro75m and it will be completed by the end of 2018.

The order will include an ATOX 52.5 vertical mill for raw grinding, an ATOX 27.5 vertical mill for coal grinding, an EV 200x300 Hammer Impact Crusher, stacker and reclaimer systems for storage, a ROTAX-2 rotary kiln with low NOx ILC calciner, a FLSmidth Cross-Bar cooler, a JETFLEX burner and two OK 39-4 vertical mills for cement grinding.

"This is the latest project to underline FLSmidth's strength as the leading supplier of the most productive and energy-efficient equipment and technology - and our position as the preferred supplier of complete production lines to the Pakistani cement industry," said FLSmidth’s Group Executive Vice President, Cement Division, Per Mejnert Kristensen.

Pakistan: Maple Leaf Power has submitted an application to National Electric Power Regulator Authority (NEPRA) for a power generation license for a 40MW coal-based thermal power plant. The plant will be used to supply power to the Maple Leaf Cement plant at Mianwali in Iskanderabad, according to the Associated Press of Pakistan. The project will cost US$52.5m and it expected to start operation in December 2017.