Displaying items by tag: Mbeya

When we think about ‘up and coming’ regions for the global cement sector, Africa is high on many people’s lists. This is unsurprising given that Africa is the youngest continent on Earth, with a population set to boom to 2.5 billion by 2050 – or 1 in 4 of the global population for that year, according to the UN. This population, 1 billion higher than today, will drive rapid urbanisation. Cement capacities, currently around 350Mt/yr across the continent, will have to rise substantially to meet demand.

Filling part of this rise will be Amsons Group. This week it announced plans for a US$320m investment in a 1.6Mt/yr greenfield cement plant in Tanzania. It also promised a whopping US$400m to revamp Bamburi Cement in Kenya, should its existing US$180m bid for the Holcim subsidiary be accepted. Based on the numbers for Tanzania, this investment might be enough to take Bamburi Cement from 1.1Mt/yr to around 3Mt/yr, assuming similar project scope and equipment suppliers.

So, what is Amsons Group? Founded in 2000, Amsons is a Tanzania-based conglomerate with interests in construction, transport, flour, container depots, cement and concrete. It already operates Camel Cement, a grinding plant, in the Mbagala suburb of Dar es Salaam and it owns a 65% stake in the 1.1Mt/yr integrated Mbeya Cement plant, which it bought from Holcim in September 2023. The group’s website states that it emphasises local production of materials to reduce the nation’s reliance on imports. A greenfield cement plant fits right into that philosophy.

Looking at recent market trends, we see some positive news for Amsons. In Tanzania, cement production rose by 6.2% to 8Mt in 2023, according to the country’s Ministry of Industry. This followed a 9.7% rise in the prior year. Data is so far lacking for 2024. To the north, cement consumption ramped up strongly in Kenya in the second half of 2023, following a less than stellar start to the year. Thanks to a particularly strong June to September period, consumption finally ended 2023 around 0.8% higher than the previous year, at 9.6Mt. However, consumption tailed off in the final quarter. Worse, the first four months of 2024 - the most recent data available from the Kenya National Bureau of Statistics - saw a 10% decline in cement consumption relative to the same period of 2023, falling to 2.6Mt/yr.

As Africa lacks cement capacity compared to other regions, it is important to highlight that Amsons’ new plants will have to take on not just existing capacity in East Africa, but countries that export to the continent too. Indeed, this week Pakistan, a long-time agitator of South African cement producers, reported a year-on-year rise in exports for October 2024. Exports rose to 4.36Mt, a 9% increase compared to 4Mt in October 2023. This news comes amid precipitously falling domestic demand within Pakistan, with September 2024 shipments down by 22% year-on-year. It is also worth noting that Tanzania itself exported around 1.1Mt of cement to Rwanda, Burundi, Malawi, the DRC and Zambia in 2023. This figure will likely be higher in 2024, given the February 2024 launch of Huaxin Cement Tanzania Maweni Company’s 1.3Mt/yr plant in Mavini, which has a focus on exports.

This apparent abundance of existing capacity, plus exposure to imports, would appear to give an investor like Amsons Group pause for thought. However, it has committed to a total investment of US$900m. This is not small change. If we add in the money it paid for Mbeya Cement in September 2023 – the amount was not disclosed – Amsons will likely shell out more than US$1bn in just a few years. It is going ‘all in’ to become, in the words of its Managing Director Edha Nahdi, “one of the largest cement manufacturers in Kenya and Tanzania by 2030.” It will be very interesting to follow it on its journey.

Tanzania: Mbeya Cement has appointed Mohamed Ismail Elsaidy as its CEO. He holds 25 years of experience in the industrial sector with much experience in cement. He started his career working for Blue Circle in Saudi Arabia in the late 1990s. He later held engineering roles for the Egyptian Cement Company, Lafarge Emirates Cement and eventually became the Operation and Process General Manager for Wadi El Nile Cement. As well as holding academic positions, he also worked for the Egyptian General Authority for Standardization and Quality in the early 2020s. Elsaidy holds a PhD in chemical engineering from Cairo University.

Tanzania/Uganda: Switzerland-based Holcim has signed agreements to sell Uganda-based Hima Cement and Tanzania-based Mbeya Cement. Local industrial conglomerate Sarrai Group will acquire Hima Cement for US$120m, while local oil importer Amsons Group will acquire Mbeya Cement for an undisclosed sum.

Holcim’s Asia, Middle East & Africa regional head Martin Kriegner said “These divestments advance our strategy to consolidate our leadership in core markets as the global leader in innovative and sustainable building solutions. With the Sarrai Group and Amsons Group, we are pleased to have found strategic and trusted partners who are best positioned to develop these businesses in the long term.”

Tanzania: Mbeya Cement plans to reform its board of directors and appoint a new chair. The measures are part of an agreement between the government and other shareholders, including Zambia-based Lafarge Cement. Daily News has reported that the government helped Mbeya Cement to pay off US$67.9m-worth of debt.

Holcim’s East and South Africa area manager Rajesh Surana said “It is another milestone as we today sign the agreement on behalf of other shareholders, aimed at ensuring that Mbeya Cement operates on profit to rebuild growth for improved performance.”

Tanzania: Tanzania Ports Authority (TPA) plans to expand the capacity of the 54,000t/yr port of Kasanga on Lake Tanganyika in Rukwa Region. Mbeya Cement Company exports 42,000t/yr of cement via its terminal at the port to the Democratic Republic of Congo and Zambia. The port has been undergoing a US$1.92m upgrade to raise its berths due to rising water levels in Lake Tanganyika since April 2019.

The port of Kasanga generates revenues of US$34,200/yr for the TPA, primarily from Mbeya Cement Company’s export operations.

Tanzania: Mbeya Cement, part of LafargeHolcim Tanzania, has launched Lafarge Tembo Pozzi, a pozzolana-based cement product. It is intended to replace imports of fly ash, according to the Daily News newspaper. At present the country imports 40,000t/yr of fly ash for the construction industry.

Tanzania: Kibo Mining has signed a memorandum of understanding with Mbeya Cement, a subsidiary of LafargeHolcim, to collaborate regionally and to share materials in the Mbeya and Songwe regions. The agreement includes arrangements to supply coal, limestone, fly ash, electricity and cement between the parties. It also includes plans to bring together local development bodies to develop the region.

Kibo Mining operates a thermal coal deposit at Mbeya and it is developing a 250 – 350MW coal power plant at the site with the help of Chinese contractors.

Tanzania: Mbeya Cement, a LafargeHolcim subsidiary, has launched a higher strength cement and stated that its production capacity will triple to 1.1Mt/yr at the end of October 2015. The company, which is 35% locally-owned, said that the cement 'Tembo Supaset 42.5' is used by civil contractors and pre-casters.

Lafarge Tanzania's CEO Catherine Langreney said that the product specifically addresses the needs for block making, concrete mix, mega-structures and high visibility infrastructure projects like bridges, roads and stadiums. "This brand is the result of almost one year of careful research and development by our cement technical experts," said Langreney. "Supaset CEM II is a specially-formulated Portland composite cement that is engineered to meet the fast-setting requirements of block makers."

The introduction of Supaset is likely to assist Mbeya Cement to increase its market share in the block making segment, improve customer satisfaction with Lafarge brands and reinforce its position as a leader in innovation within the Tanzanian construction industry. Langreney said that, before the end of 2015, Mbeya Cement will launch two new innovative products to meet demand of fast growing construction industry and the economy at large.

To cater for future demand, Mbeya Cement plans to start a new vertical grinding production plant, the first in sub-Sahara Africa, at the end of October 2015. "The new 700,000Mt/yr plant will elevates our capacity to 1.1Mt/yr," said Langreney.

Tanzania: Tanzania expects to double its cement production to 6Mt/yr in the next few years as new plants are commissioned to meet demand from the construction sector, according to comments made in parliament by Deputy Minister for Industry and Trade, Janet Mbene. Tanzania's cement output rose by 18.9% in 2013 to slightly above 3Mt due to higher demand. Mbene said the rise in output would mean Tanzania would produce a surplus to be exported.

Cement producers currently operating in the country include Tanzania Portland Cement - a subsidiary of Heidelberg Cement, Tanga Cement – a subsidiary of Afrisam Mauritius Investment Holdings and Mbeya Cement – a subsidiary of Lafarge. Lake Cement and Lee Cement Factory are the two newest entrants in Tanzania's cement manufacturing and marketing sector with their core products under brand names of Nyati cement and Kilwa cement respectively. Dangote is also building a 3Mt/yr cement plant in Mtwara Region.

Tanzania: Mbeya Cement Lafarge Tanzania has inaugurated a new bag filter which significantly reduces the stack emissions to meet the national and international standards.

The new bag filter, inaugurated on 13 December 2013 at Songwe in Mbeya, reduces the stack emissions to 10mg/m3 which is lower than the 2013 Tanzania Environmental Regulations of 50mg/m3 and is in line with the Lafarge Industrial targets as well as the global environmental standards.

Speaking at the inauguration ceremony, Lafarge Tanzania's Chief Executive Officer, Catherine Langrency said that the company has invested US$2.06m in the project. "The inauguration of this bag filter further underlines Lafarge Tanzania's commitment to continuous improvement as part of the Lafarge Group Sustainability Ambition 2020, which is to have responsible and environmentally friendly operations," Langrency said.

Lafarge Tanzania plans to increase its cement capacity in Tanzania to 700,000t/yr by adding a new cement mill, a clinker line upgrade and a new packing plant. Project completion is expected in the second quarter of 2015.