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Displaying items by tag: Pennsylvania

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Queens Carbon to build carbon-neutral alternative cement pilot plant at Buzzi Unicem USA’s Stockertown cement plant

01 May 2025

US: Queens Carbon has secured US$10m in seed funding to scale up production of its novel cement and supplementary cementitious materials (SCMs). The start-up will build a 2000t/yr demonstration plant at strategic partner Buzzi Unicem USA's Stockertown, Pennsylvania, cement plant. The plant will demonstrate Queens Carbon’s low-energy Q-Reactor technology, which employs novel hydrothermal chemistry, with the help of steam and pressure, to combine standard cement feedstocks into carbon-neutral hydraulic cement and SCMs. The company’s flagship product, Q-SCM, is capable of replacing up to 50% of cement in concrete mixes. Queens Carbon says that it will now also begin preparations for its first full-scale commercial plant.

Buzzi Unicem USA was among investors in the seed funding round, led by Climate technologies investor Clean Energy Ventures, with participation from fellow venture capital firm Plug and Play.

Queens Carbon CEO Daniel Kopp said "With support from Clean Energy Ventures, Buzzi Unicem USA and the US Department of Energy, we're building next-generation technology and assembling the creative talent needed to drive industry revenues to move cement innovation forward and significantly reduce CO2 emissions from cement production, all without a green premium."

Luigi Buzzi, Chief Technology Officer at Italy-based Buzzi, said "We know that achieving our goal of net-zero carbon emissions by 2050 demands forward-thinking solutions to enhance both our operations and our environmental performance.”

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Buzzi Unicem resolves delayed tax payment issue in Pennsylvania

17 September 2024

US: Buzzi Unicem has blamed a late tax payment in Pennsylvania on an accounting error. The cement company made the US$18m payment five months late, in May 2024, according to the Express Times newspaper.  The issue was highlighted by a lien filed in December 2023 in Northampton county civil court. Stockertown cement plant manager Rad Slavov clarified that the payment was timely but misallocated. He said "The company is financially strong and able to meet its obligations.”

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US cement shipments fall in first nine months of 2023

21 December 2023

US: Shipments of cement, including imports, in the US and Puerto Rico fell by 2.5% year-on-year to 80.7Mt in the first nine months of 2023 from 82.8Mt in the same period in 2022, according to data from the United States Geological Survey (USGS). Shipments fell in most states with the exception of Texas and Pennsylvania. The USGS estimated that, in September 2023, 98% of all blended cement shipments were of Portland Limestone Cement. Turkey was the biggest exporter of cement to the country during the reporting period at 6.3Mt followed by Canada, Vietnam, Greece and Mexico.

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Fire at Buzzi Unicem USA's Stockertown cement plant

14 July 2023

US: A fire broke out in a building at Buzzi subsidiary Buzzi Unicem USA's Stockertown cement plant on the evening of 13 July 2023. Local fire crews arrived at the plant in Northampton County, Pennsylvania, at 19:18. The Express-Times newspaper has reported that the fire affected an electrical room, and that parties present at the scene requested that power to at least a portion of the facility be cut.

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Kosmos Cement orders ship unloader from Bruks Siwertell

22 February 2023

US: Kosmos Cement has ordered a mobile ship unloader from Sweden-based Bruks Siwertell for use at its terminal in Pittsburgh in Pennsylvania. The product is designed to discharge vessels up to 5000dwt and has a continuous rated cement handling capacity of 300t/hr. Delivery is planned for the spring of 2023.

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Buzzi Unicem USA to switch to Portland Limestone Cement production by the end of 2022

01 June 2022

US: Buzzi Unicem USA plans to switch from producing Ordinary Portland Cement (OPC) to Portland Limestone Cement (PLC) at all of its plants by the end of 2022. It said that it intends to transition from traditional ASTM C150 type I and II (OPC) cements in favour of ASTM C595 type IL cement (PLC). So far its Cape Girardeau and Festus plants in Missouri, Greencastle plant in Indiana, Maryneal plant in Texas and Pryor plant in Oklahoma have already completed the move to the PLC. The San Antonio plant in Texas will complete its transition in June 2022, the Chattanooga plant in Tennessee will switch its product line by September 2022 and the Stockertown cement plant in Pennsylvania will complete its conversion later in 2022. The company added that its engineers will continue working to increase the limestone content in cement by up to the permitted 15% and develop High Early Limestone cement, along with other new cement products with reduced clinker content.

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Fire reported at Holcim US’s Whitehall cement plant in Pennsylvania

14 April 2022

US: A fire has been contained within the alternative fuels system at Holcim US’ integrated Whitehall cement plant in Pennsylvania. Suppression systems were activated and then fire fighters attended the scene, according to the Express-Times newspaper. The plant has notified the US Mine Safety and Health Administration about the incident. No injuries have been reported and an investigation is ongoing. A fact sheet about the plant says that it uses 2m tires/yr as part of its alternative fuels mix. It uses coal and petcoke for 50% of its mix.

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Buzzi Unicem’s Stockertown cement plant to make Portland limestone cement

18 March 2022

US: Buzzi Unicem has announced the upcoming transition of its 1Mt/yr Stockertown cement plant in Pennsylvania’s Northampton County to 100% Type IL Portland limestone cement (PLC) production in 2022. Local press has reported that Buzzi Unicem and its subsidiary Alamo Cement Company will have fully converted to PLC production at ‘several locations in the US’ before the end of the year, according to the group.

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Flexicon expands production facilities at headquarters

03 August 2021

US: Flexicon has expanded the production facilities at its headquarters at Bethlehem, Pennsylvania. The increased 4645m2 space at the site will be used to store sub-assemblies, crating and the staging of assembled equipment. This will allow the main plant to increase its production capacity for fabrication and assembly.

Flexicon specialises in bulk handling equipment. It owns and operates manufacturing facilities in Brisbane, Australia and Port Elizabeth, South Africa, and maintains factory-direct sales offices in Barcelona in Spain, Santiago in Chile and Singapore.

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Death reported at Buzzi Unicem USA cement plant at Stockertown

30 July 2021

US: The death of a maintenance worker has been reported at Buzzi Unicem USA’s Hercules Cement at Stockertown in Pennsylvania. The cause of the fatality has not been released pending an investigation by state authorities and the Mine Safety and Health Administration, according to the Express Times newspaper. The incident occurred on 26 July 2021.

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