Displaying items by tag: Plant

Argentina: Loma Negra has completed the replacement of an electrostatic filter at its integrated Zapala cement plant in Neuquén with a new baghouse filter. The Gaceta Mercanil newspaper has reported that the company said that the new product has the benefit of being able to work without an electricity supply. Additionally, it is able to operate at higher inlet temperatures than the previous filter, reducing water consumption by approximately 50%. Work began in early 2019 and the total investment cost of the project was US$7m.

Argentina: Loma Negra’s consolidated adjusted earning before interest, taxation, depreciation and amortisation (EBITDA) grew by 3% year-on-year to US$146m in 2020 from US$143min 2019. Sales fell by 13% to US$458m from US$526m and net profit rose by 107% to US$125m from US$60.6m. Consolidated cement, masonry and lime sales fell by 6% to 5.2Mt from 5.5Mt, but rose by 27% in the fourth quarter of 2020 to 1.6Mt from 1.3Mt. The company noted a fourth-quarter increase in bulk cement sales of 7%. Bagged cement also made a ‘robust recovery’ from the negative effects of the strict Covid-19 lockdown in the second quarter of 2020, according to the company. It attributed the rise to the partial lifting of lockdown for private works. Throughout the year, the group decreased its net debt by 81% to US$22.8m from US$119m.

In 2020 the producer continued with its L’Amali cement plant expansion and divested its Paraguayan asset. All detailed engineering is reported complete and all equipment and materials supplies have been delivered to the site. Commissioning and start-up has been completed at the crushing section and a new primary crusher is fully operational. Commissioning and start-up at raw mill department and clinker line are in progress.

Chief executive officer Sergio Faifman said, “We finished the year in a very good way when considering the unprecedented scenario that we were presented with from the beginning of the year. At that point in time, the fragile macroeconomic environment in the country was impacted by the emergence of the Covid-19 pandemic, making the future uncertain and blurred. More than ever, it was in that challenging context that we lean on our competitive strengths.” He added, “At the beginning of the crisis, we focused on managing our cash position and cash generation, and we sought to optimise our productive structure. As the market began to pull in demand, we relied on our value chain to speed up sales, especially of bagged cement. All of this allowed us to expand our profitability, and enhanced our already solid balance sheet.”

US: Lehigh Hanson has signed a collaboration agreement with materials technology company Fortera. Under the agreement, the companies will establish a carbon capture and storage (CCS) system at the producer’s 0.8Mt/yr integrated Redding Cement plant in Shasta district, California. The system will produce a cementitious material for use in concrete production. The material will be the first of its kind to be produced at a cement plant.

"This collaboration with Lehigh Hanson will prove the commercial scalability, the quality of the final product, and the competitive economics of the Fortera process," said Ryan Gilliam, chief executive officer and co-founder of Fortera. He added that the Fortera process (ReCarb) has been designed to utilise the existing cement infrastructure, from the quarry to the kiln, but with less CO₂ emissions, lower energy, and lower processing temperatures, leading to 60% lower CO₂ emissions per tonne of product.

Ethiopia: East African Holding and China-based West China Cement have formed a joint venture. The Xinhua News Agency has reported that the partners plan to establish a multi-industrial complex in Ensaro Woreda district, Amhara regional state. Called Lemmi National Cement complex, the facility will house a 10,000t/day cement plant in addition to other industrial plants. The partners say that the facility will create 5000 jobs.

The first phase of the project will establish the cement plant and reach completion in late 2022.

Philippines: Japan-based Taiheiyo Cement subsidiary Taiheiyo Cement Philippines has announced the formation of the Philippines Renewal Construction Project team. The company says that the team will support work on a new production line at the company’s integrated San Fernando cement plant in Cebu. When finished, the upgrade will give the company a total production capacity of 3Mt/yr. The producer said that expanding production capacity in the country is among its biggest growth strategies. Its longer-term sales target is 5Mt/yr, corresponding to a domestic sales share of 10%.

The company anticipates a growth in cement demand in 2021, in part due to the government’s infrastructure budget of US$20.8bn, over 5% of gross domestic product.

Dominican Republic: Cemex Dominicana plans to recommission line 1 at its 2Mt/yr integrated San Pedro de Macorís plant. The move is expected to increase its existing clinker production capacity by more than 0.5Mt/yr. The reactivation is scheduled for the last quarter of 2021. It is part of Cemex Dominicana's growth plan, seeking to strengthen its capacity to response to both local market demand and the export market.

"At Cemex Dominicana, we reiterate our commitment to the sustainable development of the Dominican Republic, in the context of boosting the national economy, aiming with these investment plans to reduce the need for imports, promote local industry, and contribute to the generation of employment in the country," said José Antonio Cabrera, Director of Cemex Dominicana.

Nigeria: BUA Cement has announced that it will commission the second production line at its Kalambiana cement plant in Sokoto state in July 2021. The Daily Independent newspaper has reported that the upgrade will bring the plant’s cement production capacity to 3Mt/yr. The group intends for the plant to serve the growing domestic cement demand and to stabilise prices.

India: ISGEC Heavy Engineering has won a contract for a double waste heat recovery (WHR) unit installation at Shree Cement’s Raipur cement plant. The Business Standard newspaper has reported that the supplier will install one unit on the plant’s pre-heater exhaust, and the other on the 10,500t/day kiln’s cooler exhaust.

Industrial and green energy boilers business head Vinod Luthra said, “This is indeed a very prestigious order for us and we thank Shree Cement for once again showing confidence in ISGEC's capabilities. This is the second project that ISGEC will be successfully setting up for Shree Cement."

Lebanon: Cimenterie Nationale has announced that it will dispatch its last batch of cement for the foreseeable future on 6 March 2021. The L’Orient-Le Jour newspaper has reported the cause for the stoppage as the exhaustion of stocks of raw materials. The Lebanese government suspended access by cement producers to their quarries in October 2020. The nation’s three cement companies are permitted only to produce cement using clinker or limestone from existing stockpiles.

The company currently has 700 employees. It said that 3500 other jobs depend indirectly on its activities.

Uzbekistan: Russia-based Eurocement has begun the auction for its 84% stake in Akhangarancement. Sputnik News has reported the total value of the stake as US$40.8m. In February 2021, Sberbank announced the start of a sale for the cement producer and its subsidiaries with the announcement of a buyer planned for April 2021.