Displaying items by tag: Plant

Portugal: Secil Group has engaged Italy-based CTP Team to supply and install a 29MW waste heat recovery (WHR) plant at its 2.0Mt/yr Secil-Outão cement plant in Setúbal, Lisboa Region. Dry Cargo International News has reported that the WHR plant will include a 7.2MW Turboden turbine. CTP Team says that, when operational in mid-2022, the plant will cover 30% of the Secil-Outão cement plant’s electricity consumption, reducing its CO₂ emissions by 14,000t/yr.

CTP Team said, “Thanks to the specific advantages of organic cycles and to the total absence of water treatments in the process, the operating expenditure (OPEX) is 75% lower than for an equivalent steam rankine-based WHR cycle.

UK: Welding Alloys says that it has carried out maintenance on a vertical roller mill at HeidelbergCement subsidiary Hanson’s 1.0Mt/yr Purfleet slag plant in Essex, repairing the mill’s Loesche 46 2+2S grinding table and rollers. The company said that the mill, which had ground 3500t of granulated blast furnace slag (GBFS), was “in urgent need of refurbishment.” Following a wear audit, Welding Alloys took the grinding components back to the profile template using its Integra Wire Mill products.

The group said that “both companies overcame the challenges of completing the project within the limited shutdown period while complying with the Covid-19 lockdown measures.”

India: A public hearing over Birla Corporation subsidiary Reliance Cement’s planned 3.9Mt/yr Mukutban cement plant in Yavatmal district, Maharashtra has raised objections against the company’s quarry plans. The Times of India newspaper has reported that the plant is due to source its limestone from a 7.6km² quarry in Korpana, Chandrapur district. Critics say that the company has failed to complete a wildlife management plan, and that the site of the mine lies on a 120km wildlife corridor between the Tipeshwar Wildlife Sanctuary and the Kawal Wildlife Sanctuary in neighbouring Telangana. Reliance Cement said that an environmental report had shown the presence of no scheduled species within 10km of the proposed site.

Maharashtra state wildlife board member and honorary wildlife warden Bandu Dhore said, “Although there is no forest area under the proposed mining site, it acts as a regular corridor as there is forest on either side within 1km. We are pursuing the matter with the forest department and would press it with higher officials to ensure that the precious corridor remains undisturbed. Protection of corridors is a must for conservation of wildlife and hence we are going to raise the demand of re-survey of the project site from the wildlife point of view.”

Bangladesh: Bashundhara Group has taken a loan of US$82.0, which it says will go towards the construction of a 4.0Mt/yr cement plant in eastern Bangladesh for a total investment of US$117m. The Daily Star newspaper has reported that the new plant will produce cement primarily for export to northeast India. Bashundhara Group’s two cement plants currently have the capacity to produce 5.1Mt/yr of its King Brand cement.

Bank Asia is the lead arranger for the syndicated loan, which it will provide along with Dhaka Bank, First Security Islami Bank, Pubali Bank, Social Islami Bank and United Commercial Bank. Full repayment is due in 2027.

Kyrgyzstan: Aravan Cement Plant, part of the Southern Combine of Building Materials, is considering building a third production line with a capacity of 1.5Mt/yr. Plant director Kubanychbek Turdubaev made the announcement to Kyrgyzstan Newsline in a discussion reflecting on the completion of the unit’s second line in 2018, which increased total capacity to 1Mt/yr. The Russian-Kyrgyz Development Fund (RKDF) provided a loan for that project and the company intends to continue the relationship for the next one. China-based Tianjin Cement Industry Design and Research Institute (Sinoma TCDRI) and the Nanjing Long-W Energy Conservation Engineering were also involved. At present the plant sells half of its cement domestically and exports the rest.

Egypt: Egyptian Cement Group’s chief executive officer (CEO) Ahmed Abou Hashima says that the company plans to inaugurate its new cement factory in 2021. The plant is located in Sohag and has a total investment cost of US$285m, according to the Hapi Journal. The 2Mt/yr project was originally scheduled to open in the first half of 2020 but was delayed due to the coronavirus pandemic.

Turkey: DAL Teknik Makina says that Çimsa Çimento has engaged its services for a cyclone replacement at its 3.4Mt/yr Mersin cement plant in Mersin Province. The upgrade consists of “modification of the first and second-stage cyclones and riser ducts in the first clinker production line, downcomer ducts modification, dip tubes, pendulum flaps, meal pipes and splash boxes installation and refractory procurement and installation.”

The group said, “The modification project will allow electrical and a small amount of heat energy reduction by reducing pressure drop and improving separation efficiency of the cyclones.”

UK: Hanson Cement’s Ketton plant has been featured in a short film as part of ‘Triple Harvest’ by Fermynwoods Contemporary Art, an arts charity’s online exhibition of video films looking at public spaces in Northamptonshire. The programme explores the push and pull between nature and human presence and the effect that extracting resources from the landscape has upon those living within it. Amanda Loomes’ film ‘Combine’ mixes footage from the Ketton cement plant in Rutland in 2017 with archive extracts from ‘Double Harvest,’ ‘The Great Jib’ and ‘Iron Ore in Britain.’

Other works in the programme examine the experience of steel production, farming and the experience of refugees moving to the area. The project has been supported by Corby Borough Council Archives and funded by Arts Council England.

View the 'Triple Harvest' online exhibition here: http://fermynwoods.org/triple-harvest-films/

Norway: The Norwegian government has introduced a bill to parliament to allow funding for industrial scale implementation of HeidelbergCement’s carbon capture and storage (CCS) project at its 1.2Mt/yr Brevik plant in Porsgrunn, Telemark. If enacted, the legislation will provide for the majority of required funding.

HeidelbergCement chair Dominik von Achten, “We are very pleased with the proposal of the Norwegian government. This allows us to continue the pioneering work that we started together with our partners in Brevik. The CCS project in Norway is an important cornerstone in our climate strategy. It will enable us to significantly reduce otherwise unavoidable greenhouse gas emissions related to the cement production process.”

Philippines: Germany-based Hazemag says that it has supplied two HRC 1230 roller crushers to Northern Cement’s 2.0Mt/yr Bulacan, Quezon cement plant. The supplier says that each crusher has a capacity of 800t/hr and will grind pozzolan, shale and silica in the plant’s additive crushing and handling line.