Displaying items by tag: Plant

The Australian cement supply spat calmed down a little this week with the announcement that Wagners Holdings has agreed to resume the supply of cement products from its Pinkenba grinding plant in Brisbane to Boral. Legal proceedings are still on-going with a trial date set at the Supreme Court of Queensland in late November 2019.

The argument blew up publicly in March 2019, when Wagners said it had suspended its cement supply to Boral for six months. Wagners has a cement supply agreement with Boral whereby it supplies cement on an annual basis for a fixed price. However, Boral informed Wagners that it had found cheaper cement from a ‘long established’ supplier in South East Queensland. Local press speculated that this ‘long established’ supplier was Cement Australia, the joint venture between LafargeHolcim and HeidelbergCement. Wagners then had the choice to either match the lower price or suspend its supply. The disagreement took the legal route as the parties failed to reach an agreement. Wagner says that its cement supply agreement with Boral ‘remains binding on both parties’ until 2031.

Wagners later reported that it expected the suspension to cost it around US$7m in 2019. The deal with Boral constituted about 40% of its cement sales volumes. Its overall revenue grew year-on-year in its 2019 business year to the end of June 2019 but its cement sales volumes fell. Its earnings also fell. This was blamed on higher activity in lower margin areas such as contract haulage and fixed plant concrete, and delays in major infrastructure project work in South-East Queensland.

Boral, meanwhile, suffered from falling revenue and earnings from its Boral Australia subsidiary in its financial year to June 2019 due to a slowing construction market. Notably, its cement sales revenue rose by 7% due to ‘favourable’ pricing, higher volumes and cost-saving programs. It didn’t say whether the cost cutting included sourcing cement from a different supplier! All of this though was counteracted by lower contributions from its Sunstate joint venture (JV) with Adelaide Brighton and higher fuel and clinker costs.

All of this is fascinating because these kinds of disputes usually remain out of the public eye. The large size of Wagners’ cement supply deal with Boral meant that when it was threatened it likely had to tell its shareholders due to the potential financial impact. Whether Boral can wriggle out of the contract is now a matter for the courts.

The broader picture is that even though Boral Australia’s cement division seemed to be growing in its 2019 financial year it was still trying to reduce its costs in the face of a decelerating construction market. Added to this, the companies hold both a supplier and a competitor relationship. On the production side Boral operates an integrated plant at Berrima in New South Wales (NSW), a grinding plant at Maldon, NSW and another grinding plant in its Sunstate JV at Brisbane, Queensland. Wagners runs its own grinding plant at Pinkenba, Queensland. Both companies operate concrete plants. This is not unusual for a concentrated industrial sector like cement but it creates problems for the regulators. Note that, also this week, the Australian Competition and Consumer Commission was reportedly paying attention to the links between Barro Group and Adelaide Brighton. Barro owns a 43% stake in Adelaide Brighton but the authorities are concerned about a possible overlap in the two companies’ roles as suppliers of cement, concrete and aggregates. Any slowdown in construction in Australia seems likely to heighten these kinds of issues.

Russia: Eurocement Group’s subsidiary Kavkazcement has installed a gas-piston power plant at its 4Mt/yr clinker production plant in Karachay in the Karachay-Cherkass republic. The US$20.4m project forms part of a US$39.2m investment in the plant by the company and regional government, which includes the construction of an automated packing and shipping facility. Eurocement Group president Mikhail Skorokhod spoke of the impact of the power plant in terms of ‘improving energy efficiency and environmental friendliness, as well as cutting production costs.’

Japan: Taiheyo Cement’s 1.4Mt/yr integrated Saitama cement plant is to receive a 53,000MWh/yr waste heat recovery (WHR) unit. The company says that the installation, which will become operational in September 2022, will reduce carbon dioxide (CO₂) emissions by roughly 27,000t/yr.

Zambia: The majority government-owned Zambia Consolidated Copper Mine (ZCCM) Investment Holdings has appointed Mabvuto Chipata its chair. ZCCM’s cement division faces the challenge of national overcapacity due to market saturation as it moves ahead with the US$600m construction of a 1.6Mt/yr integrated cement plant and 57MW power station in Masaiti, Copperbelt province. Thierry Charles, speaking on behalf of the Euronext minority shareholders, expressed relief at ‘the definitive turning of a page on several years of hazardous, inconsistent and disastrous investments.’

Kazakhstan: China Gezhouba Group has inaugurated a 0.9Mt/yr clinker production plant in the Kyzylorda region. Central Asia News has reported that the plant will produce nine types of cement, with oil well cement its major product. This is aimed at diminishing the Kazakh oil industry’s dependence on cement imports. China Gezhouba Group chairman Li Ming said: “the alignment of China’s Belt and Road Initiative and Kazakhstan’s Bright Path economic policy brings great prospects for the China-Kazakhstan cement production capacity.”

The new cement plant is the first in the region and will employ 260 people.

Niger: Aliko Dangote, chairman of Dangote Cement, has cleared plans for the construction of a 1.6Mt/yr integrated cement plant in Keita, Niger. The project, which includes the construction of a 100MW coal-fired power station, has a budget of US$275bn and is expected to take 26 months.

Uzbekistan: The multinational cement enterprise Surkhoncementinvest has revealed plans for a 1.1Mt integrated cement plant in the Surkhandarya region. The Uzbekistan National News Agency has reported that the first stage of the project, which will total US$144m, has already been completed, with technology from Austria, Germany, China and Russia installed. The majority of cement produced at the plant will be for export overseas.

Mexico: Holcim Mexico has announced a forthcoming investment of US$40m in the construction of a 0.7Mt/yr grinding plant in the state of Yucátan. Jamie Hill Tinoco, general director of Holcim Mexico, said that the plant, which will receive clinker from Holcim Mexico’s Macuspana and Orizaba cement plants, signifies the company’s commitment to the state, enabling it to ‘optimise local solutions with greater benefits for customers and communities.’ The plant will be Holcim Mexico’s sole dedicated grinding unit in an integrated cement production apparatus totalling 11.8Mt/yr capacity.

Holcim has had a presence in Yucatán since 1992 through its Uman distribution centre.

Cambodia: Thai-based Thai Boon Rong Cement is conducting pilot testing at its newly constructed 1.3Mt/yr integrated cement plant in La’ang, Kampot province, with a view to it entering production in November 2019. Asia News Network has reported that the cement plant, located in the Thai Boon Rong Special Economic Zone, will be the fourth in Kampot, bringing the province’s total production capacity to 6.4Mt/yr. Fellow producer Chip Mong Insee, whose plant in Kampot, owned jointly with Siam City Cement, produces 1.5Mt/yr of cement, released a statement expressing hope that the new plant will help to “slash imports by a great amount, which means that we can be nearly 100% self-reliant.”

Including the fifth plant in Battambang, Cambodia’s cement production capacity will stand at 8.2Mt/yr as of the November 2019 inauguration of the new plant by Prime Minister Hun Sen. The figure confronts a rapidly growing domestic demand which is 7.7Mt/yr and shows no signs of slowing. Figures from Chip Mong Insee estimate that national cement demand in 2020 may be as high as 9.0Mt/yr.

Kenya: The new owners of Athi River Mining Cement entered the company’s 0.7Mt/yr integrated Kaloleni cement plant on 14 October 2019. The Standard has reported that Narendra Raval, chairman of Devki Group, which also owns National Cement, was held up for some time at the entrance, because security guards had not received orders to let him in. Raval spoke to employees, promising that all 1100 would keep their jobs following completion of the takeover, whereupon all salaries would be harmonised with those of their National Cement colleagues.