Displaying items by tag: Plant
Kohat Cement starts new cement mill
01 May 2018Pakistan: Kohat Cement has started commercial operation of a 105t/hr cement mill at its plant. The cement producer operates a single integrated plant at Kohat-Rawalpindi. It is also upgrading the site with a new 7800t/day production line.
ArcelorMittal to increase stake in Ecocem France
30 April 2018France: ArcelorMittal plans to increase its stake in Ecocem France to 49% from 30% by the end of May 2018. The transaction is subject to the approval of the Irish Competition Authority. The French subsidiary of Ireland’s Ecocem was set up in 2007 by ArcelorMittal and Ecocem Materials.
Ecocem produces slag cement from ground granulated blast furnace slag. Ecocem France operates a 0.7Mt/yr grinding plant at Fos-sur-Mer near to an ArcelorMittal plant. It plans to open a second 0.7Mt/yr grinding plant at Dunkirk in May 2018. The new plant is intended to target western and northern France as well as export markets in the UK and Belgium.
Lucky Cement’s earnings under pressure from fuel prices
30 April 2018Pakistan: Lucky Cement’s earnings before interest, taxation, depreciation and amortisation (EBITDA) fell by 21.6% year-on-year to US$114m in the nine month of its financial year to the end of March 2018 from US$145m in the same period in 2016. It noted that its cost of sales rose by 16.9% due to rising coal and other fuel prices. Its gross revenue rose by 7.1% to US$439m from US$410m. Cement production rose by 11.1% to 5.79Mt from 5.2Mt.
The cement producer added that it is expanding production at its Pezu plant by 2.6Mt/yr due to delays with its expansion plans elsewhere in the north of the country. Approvals from the government have been secured. The US$152m upgrade project is scheduled to be completed by the fourth quarter of 2019. It is also building a US$109m integrated cement plant at Samawah in Iraq. The joint-venture project with a local partner will have a cement production capacity of 1.2Mt/yr when operational. Commercial production is currently scheduled for end of 2019.
Chinese investor to build cement plant in Sibay
30 April 2018Russia: An investment deal has been signed between the Government of Bashkortostan, the Sichuan-Sibay Industrial Park and Jiunghe Sichuan Environmental Protection Company to build a 1.8Mt/yr cement plant in Sibay. The project has a cost of Euro168m, according to the RBC News Agency. Once operational the unit is expected to create around 200 jobs. The project as orignally scheduled to open in 2018 but construction work at the site has not started yet. Further repoting by the Russian Construction trade magazine says that the general contractor for the project will be Sinoma.
Update on Saudi Arabia
25 April 2018No consolidation has happened yet in the Saudi Arabian cement industry but exports have started to be announced. Yanbu Cement signed an export deal in March 2018 to despatch 1Mt of clinker and 0.5Mt of cement from one year from 1 April 2018. Prior to that, Al Jouf Cement Company started a contract to export 72.000t/yr to Jordan from late February 2018. Earlier still, Bahrain was expected to benefit from a lifting of cement export tariffs at the end of January 2018.
Its early days yet but some of sort of action is starting to happen about the country’s falling cement sales. If export deals are in the early stages of being set following the lifting of the ban, then local movements of cement have intensified. As Al Rajhi Capital reports in its latest market update, that producers have been forced by low sales and high inventory levels to take action. It says that cement companies have started to sell products in different parts of the country than they do normally leading to a ‘price war’. The financial services and analytical company has pinpointed the central region as the key battleground as company market shares have fallen over the last six months as northern producers have moved in.
Graph 1: Cement sales (Mt) by quarter in Saudi Arabia, 2015 to March 2018. Source: Yamama Cement.
Cement sales fell by 15% year-on-year to 11.8Mt in the first quarter of 2018 from 13.7Mt in the same period in 2017. This is the first time in recent years that sales did not rise from the fourth quarter to the following first quarter. Not a good sign. Despite the bad news, a few producers did mange to increases their deliveries in the first quarter, including Saudi Cement, Hail Cement, Umm Al Qura Cement and United Cement.
Bizarrely, into this sales environment, plans for the long delayed Al Baha Cement cement plant project have re-emerged. The project previously has received coverage at various stages over the years. This time it has reportedly gained a licence to set up the company and it hopes to start tendering for the build in the second half of 2018. The investors may want to leave it a little longer given the current state of the Saudi cement industry.
Nigeria: Dangote Cement will use two vertical roller mills (VRM) from Germany’s Loesche for a new production line at its Obajana plant in Kogi State. The order comprises a six-roller mill for raw cement meal with a capacity of 580t/hr, the largest roller mill for raw material in the Loesche range, and a three-roller mill with a modular design featuring a drive power range of 1000kW for grinding hard coal and lignite with a throughput of up to 70t/hr.
The scope of delivery also includes a LDC classifier for the raw cement mill and a LSKS ZD classifier for the coal mill, which is characterised by individually adjustable grain size separation. The raw material mill is equipped with metal-matrix-compound (MMX) technology. The two mill gear units are equipped with state monitoring and remote access for remote monitoring. Loesche is also contributing to the design and planning of the entire plant as well as the engineering for the electrical measurement, control and regulation technology and complete automation. The delivery date is scheduled for the third quarter of 2018.
The contract partner for this project is China’s Sinoma International Engineering, which has previously installed a seven clinker and cement raw meal VRMs for the Obajana plant. The site has a cement production capacity of over 12Mt/yr and it is the largest cement plant in Sub-Saharan Africa.
India: Commissioning of the new 3000t/day production line at Tancem’s Ariyalur plant in Tamil Nadu is expected to take place in the second quarter of 2018. Construction work is reported as almost complete. Larsen & Toubro (L&T) is the lead contractor on the project with Denmark’s FLSmidth hired by L&T to provide the design, engineering, manufacturing and supply of all equipment. FLSmidth’s scope of supply includes providing key components for the line including raw material crushing equipment, limestone storage, raw and coal grinding, single-string ILC pyro processing system with cooler, cement grinding and packing and loading systems.
Phinma Group to import cement from Vietnam
20 April 2018Philippines: Phinma Group plans to buy a cement plant in Mariveles in Bataan and use it as a terminal to discharges exports from Vietnam. President and chief executive officer Ramon del Rosario, Jr added that the site will be operational by May 2019, according to GMA News. The site will be used to import and process 2mt/yr of cement. A deep water port at Mariveles is anticipated to allow Panamax size ships to discharge cement.
UltraTech Cement commissions Manawar plant
19 April 2018India: UltraTech Cement has commissioned a new 2.5Mt/yr plant at Manawar, Dhar District in Madhya Pradesh. The cement producer said that it set a record by commissioning the plant in less than a year and that it cost less than US$225m.
The plant’s kiln is designed for different types of energy sources, including alternative fuels. The unit also includes a 1.75Mt/yr grinding unit at the site with an auto-loading facility. Another additional 1.75Mt/yr grinding unit and a 13MW waste heat recovery unit are also being built. Both of these projects are expected to be completed before September 2018.
The new plant is planned to take advantage of the state’s main industrial belt, the Dewas-Ratlam-Pithampurlndore. Following the commissioning of the plant, UltraTech Cement has 19 integrated cement plants in the country with a total cement production capacity of 96.5Mt/yr.
Bangladesh/India: Lafarge Umiam Mining has won the Outstanding Achievement Award from the Indian Bureau of Mines. The subsidiary of LafargeHolcim was cited as a role model for other mining operators in India's north-eastern region, according to the Financial Express newspaper. It also picked up an award for health and safety. Lafarge Umiam Mining operates a mine in Meghalaya in India that provides raw materials to LafargeHolcim Bangladesh’s integrated plant at Chhatak in Sylhet.