Displaying items by tag: Plant
Indonesia: Denmark’s FLSmidth is expected to secure a contract with Hongshi Holding Group to supply equipment for a new cement plant at Jember in East Java. Lu Jianlong, a manager at Hongshi's equipment supply department, told Inside International Industrials that the US$40m deal is due to be signed by the end of June 2018.
The project has a total investment of US$315m. Sinoma (Suzhou) Construction, a subsidiary of Sinoma International Engineering, is the engineering, procurement and construction (EPC) contractor for the project. Atlas Copco and Kawasaki Heavy Industries will also be providing equipment for the plant. The project will include a 12MW waste heat power generation system.
Serebryansky Cement completes Euro2.1m upgrade
07 June 2018Russia: Serebryansky Cement has completed a Euro2.1m upgrade project at its plant in the Ryazan region, according to the Beton Russia news website. The work included completely replacing the refractory lining of the plant’s kiln and modernising the mill’s liner plates.
Brazil/US/Vietnam: FCT Combustion has released details on new burner projects it is involved with. Selected projects include the commissioning of Gyro-Therm burners for Kilns 1 and 2 for use with natural gas, coal, petcoke and solid alternative fuels at Lehigh Cement’s Evansville plant in Pennnsylvania in the US. The supply also included the burner management system, valve trains, fans and other accessories.
The company is also working on an upgrade to the hot gas generator at Votorantim Cimentos’ Vidal Ramos plant in Santa Catarina, Brazil. Also in this country it is supplying Turbu-Jet AF burners with blowers, ignition and flame detection systems to CSN Cimentos’ Arcos plant in Minas Gerais.
Finally, in Vietnam the burner supplier is to provide a Turbu-Jet AF burner firing low calorific value coal with fuel oil to Vinacomin’s Quan Trieu Cement plant.
US: US Cement is in the process of obtaining a draft air permit from the Texas Commission on Environmental Quality to build a white cement plant in Brady, Texas. A public hearing on the application will be made in late June 2018. The subsidiary of Royal White Cement plans to build a single line 0.5Mt/yr white cement plant.
Hungary: Germany’s IKN has provided information on its role with an environmental upgrade to Duna-Dráva Cement’s Vác plant. The Euro22m project was commissioned in April 2018. The 2400t/day clinker production line was modified by IKN to handle a refuse-derived fuel (RDF) substitution rate of up to 100% in the calciner. The two lower cyclone stages were replaced, a complete new preheater tower with the inline calciner was erected, a new bypass system and a new static inlet in the clinker cooler were installed. IKN says that it completed the project in just less than two years on an engineering, procurement, and construction (EPC) basis.
Denmark’s FLSmdith also worked on the project replacing the line’s bag filters with an electrostatic precipitator system. This part of the environmental upgrade cost Euro4.7m.
France: LafargeHolcim France has started the first phase of a Euro100m upgrade project its Martres-Tolosane cement plant. The first phase of civil engineering work has been awarded to Eiffage Génie Civil and it will be carried out until mid-2020. The stage of the project will build the foundations to support a new production line and its preheater tower. The upgrade will also enable the unit to increase its alternative fuel substitution rate to 80% from 30% at present.
Afghan government cancels contract for Ghori Cement
06 June 2018Afghanistan: The Ministry of Mines and Petroleum has cancelled the Afghan Investment Company’s (AIC) contract to operate Ghori cement factory in Baghlan province. The AIC has been accused of not meeting a contractual obligation to upgrade the plant, according to Salam Watandar radio. Minister Nargis Nehan said that the company has due to invest US$152m in the unit but that it had only spent US$51m on the project. In addition it had acquired an outstanding loan of US$13m from the ministry. Mehmood Karzai, brother of the former president Hamid Karzai, is a shareholder in AIC.
Cimencam upgrading Figuil cement plant
06 June 2018Cameroon: Cimencam will spend US$70m to upgrade its integrated plant at Figuil. A new kiln is being built at the plant to meet increased demand from export markets in Chad and the Central African Republic, according to the Cameroon Tribune newspaper. The subsidiary of LafargeHolcim is also building a cement grinding plant at Nomayos.
Kunda Nordic Tsement to spend Euro2.2m on upgrades
05 June 2018Estonia: Kunda Nordic Tsement plans to spend Euro2.2m on upgrades to its operations. The investment will be used for emission improvements, updating its plant’s power distribution system, starting to use clinker dust in cement grinding and dredging the port of Kunda, according to the Virumaa Teataja newspaper.
The subsidiary of Germany’s HeidelbergCement increased its output of clinker and cement by 20% and 60% respectively in 2017. Its plant relaunched its second kiln in 2017 but this increased its CO2 emissions. It produced 1081kg of CO2 per ton of clinker compared to the European target of 766kg. The plant operates two wet process kilns but it plans to switch to a dry production process in the future as this would help it reduce its emissions.
HeidelbergCement holds a 75% stake in the company with the rest belonging to Ireland’s CRH.
South Korea: Ssangyong Cement plans to install a waste heat recovery (WHR) unit at its Donghae plant in Gangwon. The upgrade will be operational by August 2018, according to the Maeil Business Newspaper. The new unit is expected to save the cement producer about 33% of its electricity costs or US$24m/yr.
The investment is the largest that the cement producer’s owner Hahn & Company has approved since it took control. The WHR will work with an energy storage system (ESS) that was installed in March 2018. The ESS saves power consumption by storing energy during the night and then using it during the day. The 22MWhr storage system is power by powered by 2880 batteries. The company said that it would save it at least US$2.4m/yr.
Ssangyong Cement’s Donghae plant is one of the largest in the world with a cement production capacity of 11.2Mt/yr across seven production lines. It occupies an areas of 11.3MM2.