Displaying items by tag: Plant
Workers at Ciments Calcia’s Airvault plant go on strike
21 March 2018France: Workers at Ciments Calcia’s Airvault cement plant have gone on strike, according to the Ouest-France newspaper. They have taken industrial action in relation to an on-going pay dispute.
India: The Central Pollution Control Board (CPCB) has issued a show cause notice to Parasakti Cement for processing hazardous waste like battery scrap and operating without permission. The CPCB also noted that the particulate matter emissions from clinker rollers and cement mill exceeded the revised standards, according to the Times of India newspaper. The cement plant, based at Guntur in Andhra Pradesh, has been given 15 days to remedy the situation. Previously in 2016 the company said it was complying with the emissions regulations.
Eagle Cement grows profit in 2018 due to increased sales
19 March 2018Philippines: Eagle Cement’s net profit rose by 4% year-on-year to US$82m in 2017 from US$79m in 2016. It attributed this to increased sales, which rose by 12% to US$286m.
“We have continued to beat our operational targets in terms of volume growth and cost efficiencies. Our efforts in upgrading and debottlenecking of our existing production lines allowed us to keep healthy margins despite the challenging market environment,” said president and chief executive officer Paul Ang.
The cement producer is currently expanding its production capacity with a third production line at its Bulacan plant, which is due to start operation later in 2018. The new line will increase the company’s cement production capacity to 7.1Mt/yr. In November 2017 the company broke ground on its fourth production line at its Malabuyoc plant in Cebu. The project is on track for completion in 2020, and it will add another 2Mt/yr to the company’s capacity. The work at Malabuyoc also includes a marine terminal.
Honduras: Cementos del Norte has spent US$29m on upgrades for its Rio Bijao cement plant in Choloma. The project includes increasing the unit’s capacity for production, storage capacity and alternative fuels, according to the La Prensa newspaper. The cement producer is installing a new cement grinding mill at the site. This will enable it to raise its cement prouction capacity to 2.5Mt/yr from 1.5Mt/yr.
US: Mexico’s Cemex says that the US Department of Justice (DOJ) is investigating whether the cement producer violated the US Foreign Corrupt Practices Act (FCPA) in relation to a new cement plant being built by Cemex Colombia at Maceo in Antioquia. Previously, the cement producer received a subpoena from the US Securities and Exchange Commission in late 2016 as part of a probe also checking whether the FCPA had been breached.
Cemex says it is cooperating with both requests. However, it also said that it does not know how long either investigation will last or what impact the results of either investigation might have upon the company in terms of eventual sanctions.
In late September 2016 Cemex fired several senior staff members in relation to the Maceo project and its subsidiary’s chief executive resigned. This followed an internal audit and investigation into payments worth around US$20.5m made to a non-governmental third party in connection with the acquisition of the land, mining rights, and benefits of the tax free zone for the project.
Argentina: Germany’s KHD has been awarded a contract by Holcim Argentina for the upgrade project of a clinker production line at its Malagueño cement plant near Córdoba. Holcim Argentina intends to recommission its mothballed 1650t/day production line, which originally was supplied by KHD Humboldt Wedag in the early 1980s. Commissioning for the updated line is planned for mid-2019.
KHD’s scope includes the engineering and supply of mechanical equipment for raw material preparation and clinker production as well as electrical equipment in order to modernise and recommission the currently mothballed production line no 1.
Core equipment for the project includes: tertiary raw material crusher with a capacity of 250t/hr; ball mill drive for existing ball mill and new feeding equipment for raw meal preparation; separator for raw material grinding plant; kiln feed dosing system; four-stage preheater; rotary kiln 4.4m x 64m and drive system; revamping of existing clinker cooler with ‘fourth generation’ walking floor grate; main bag house for kiln/mill and clinker cooler; and main process fans.
Al Baha Cement to build 6000t/day plant
15 March 2018Saudi Arabia: Al Baha Cement plans to build a 6000t/day plant that will manufacture sulfate-resisting Portland cement (SRPC). The company is looking for bids for a financial consultancy contract for the new plant, according to Inside International Industrials. The project is expected to cost US$100m, which will be raised from banks. The Minister of Commerce and Industry has approved the license for establishing the company. Tendering for engineering, procurement and construction is expected to occur in the second of half of 2018.
Germany: Italy’s Buzzi Unicem, though its German subsidiary Dyckerhoff, has signed a purchase agreement to acquire Portlandzementwerke Seibel & Söhne. The completion of the transfer of shares is subject to the clearance of the German Federal Cartel Authority and is expected within the next weeks. Portlandzementwerke Seibel & Söhne operates a cement plant in Erwitte, North Rhine-Westphalia. No value for the deal has been disclosed.
New Philippines cement plant rumoured
13 March 2018Philippines: Ionic Cementworks Industries has received approval from the Philippines board of investment to set up a 2Mt/yr integrated cement plant in Pagbilao, Quezon Province, according to Inside International Industrials, which quoted a source close to the company. The cost of the plant is estimated to be in the region of US$230m and the plant expected to commence commercial operations in 2021.
Remote control cement plants for Cemex
13 March 2018Mexico: Cemex has announced that it has become the first company in the cement industry to successfully operate plants by remote control, from its central location in Monterrey, Nuevo León. According to the company, the Cemento Control Center (C3) operates 365 days a year, tracking live data from the operation of 14 cement plants, 25 kilns and 86 mills in Mexico. It also monitors a cement plant in Colombia and another in the US.
In a statement, Cemex said that the continuous monitoring of the system provides information on each stage of the production process, as well as the performance of the equipment installed in the cement plants. It allows the C3 operators to not only monitor the plants, but also to take immediate corrective actions, in coordination with local operations staff and with access to existing intelligent control systems. This helps to minimise any deviation from the objectives of safety, environmental control, efficiency and product quality.
"Cemex created the C3 system to take more effective advantage of the resources and technological innovation available through the company's global operating network," said the statement from Cemex. The company's vice president of operations, Edgar Ángeles, added that the company has applied the most modern technology to develop a unique system in the current cement industry. With the operation of C3, Cemex says that the plants have already seen a 50% reduction in the number of operational accidents as well benefits from immediate sharing of best practice and the generation of shared knowelege and expertise.