Displaying items by tag: Plant

Myanmar: General Saw Johnny, chief of staff of the Karen National Liberation Army (KNLA), says that the group has not granted permission for Yadanar Sai Kaung Myat Kyaw Company to build a new cement plant at Hnget Pyaw Taw near Hlaingbwe. The representative of the military wing of the Karen National Union, a local political organisation, said that it had met with the company but that no final decision had been made, according to Burma News International. Yadanar Sai Kaung Myat Kyaw Company plans to build a 10,000t/day plant with an investment of US$760m. It intends to pay compensation to the owners of farmlands and plantations that are included in the project area and it has reached an initial agreement with respective state ministry to build the plant.

Turkey: Sanko Holding is planning start a 7MW waste heat recovery (WHR) unit, supplied by Italy’s CTP Team, at its Cimko Narli Cement plant in early 2019. CTP Team signed a turnkey contract for the WHR unit in March 2018. It will be the first unit in Turkey to use Organic Rankine Cycle (ORC) technology. The unit will provide approximately 12% of the current plant’s electricity needs, with an annual uptime efficiency of 7920hr and energy of 36kWhr/yr.

“The project will be the first project based on ORC technology with a thermal oil loop in Turkey for heat recovery from the cement industry,” said CTP Team Assistant General Manager Acelya Arik and Sales Director Marco Ernesto Donghi when the contract was signed. They added that since the project is the first ORC-based heat recovery plant in a Turkish cement plant it will be a milestone that will push further WHR projects in this field.

Russia: Eurocement is installing a 24MW captive natural gas power plant at its Kavkazcement plant in Chelyabinsk. The equipment was purchased from Finland’s Wärtsilä for the Euro15.5m project. Construction of the buildings to house the power plant is expected to be completed in November 2018.

The project is a part of an energy efficiency program that Mikhail Skorokhod, the president of Eurocement, signed with Rashid Temrezov, the head of the Karachay-Cherkess Federal Region, as part of the Russian Investment Forum, in 2018.

At present Eurocement has a power generation capacity of 150MW. It has built captive power plants at its Mordovcement, Sengileevskiy, Peterburgcement and Nevyansk cement plants. Upon the completion of the latest program the company is targeting a power capacty of over 400MW.

Russia: HeidelbergCement Russia has held an opening ceremony for a new despatch system at its Slantsev ‘Cesla’ plant in the Leningrad region. Mihail Polendakov, General Director of HeidelbergCement in Russia, Anton Hadjiiski, General Director of the plant, Mikhail Moskvin, Deputy Chairman of the Leningrad Region Government for Construction, and Deputy Prime Minister Leningrad Region - Chairman of the Committee for Economic Development and Investment Activities Dmitry Yalov attended the opening.

Following the upgrade the plant now uses an automated loading system for its trucks. The investment for the project was around Euro13m. The unit has a cement production capacity of 0.8Mt/yr.

France: Hoffmann Green Cement Technologies’ pilot plant at Bournezeau, Vendée is set to start commercial production of low-carbon cement products in January 2019. Construction of the 50,000t/yr unit is due to be completed in October 2018 with its inauguration scheduled for late November 2018, according to Batiactu. The plant will employ 10 workers initially and this will rise to 15 – 20 as production ramps up.

The producer intends to make cement products using metakaolin and blast-furnace slag. If the pilot plant is a success it then intends to raise funds to build a 0.5Mt/yr plant.

Guinea: La Société Guinée Industries (GI) Ciment has doubled the production capacity of its plant at Kagbélen near Dubréka to 1.4Mt/yr. The upgrade is intended to support cement consumption in the country, according to Mosaique Guinee. The work has originally scheduled for completion in July 2018. The capacity boost has increased the unit’s workforce by 17% to 450 direct employees and over 1500 indirect jobs.

Guinée has four cement plants, including grinding plants, operated by Cemenco, a subsidiary of HeidelbergCement, in Conakry and Ciments de l’Afrique (CIMAF) in Dubréka. LafargeHolcim Guinée also runs a unit locally. GI Ciment says it operates the largest plant in the country.

Tanzania: Energy minister Medard Kalemani has inaugurated a new natural gas connection project to Dangote Cement’s plant at Mtwara. The project is being implemented to two phases with a new power plant planned that will generate up to 45MW, according to the Tanzanian Guardian newspaper. The upgrade will cost around US$875,000. Phase two of the project will see the construction of a 2.7km pipeline to the cement plant as well as supporting infrastructure. This is expected to be completed by the end of October 2018. Using natural gas is expected to significantly reduce the running costs of making the cement, which has been using diesel generators.

China: Lubao Cement has ordered three vertical roller mills from Germany’s Loesche for a new 4500t/day plant that is being built at Bei Liu in Guang Xi. The project is being handled by Sinoma (Suzhou) Construction, part of Sinoma International Engineering and China National Building Material Group (CNBM) in turn.

Loesche is supplying three mills for the project, one each for raw material, coal and clinker/slag. One four-roller mill with a capacity of 450t/hr will be used for grinding cement raw material to a fineness of 12% with a sieving residue of R 80μm. Another mill with a throughput of 200t/hr will be used for the subsequent grinding of cement clinker to a fineness of 3400 - 3600 Blaine. A large three-roller mill with a capacity of 42t/hr will be used for grinding fuel coal to a fineness of 2% and a sieving residue of R 80μm.

No value for the order has been disclosed.

Spain: Cementos Portland Valderrivas’ (CPV) Alcalá de Guadaíra plant near Seville has updated its environmental standard. It uses an integrated environmental management system, based on the UNE-EN ISO 14001: 2015 standard and the European regulation on eco-management and eco-auditing (EMAS) CE No. 1221/2009, modified according to regulation (EU) 2017 / 1505. The plant has been certified since 2004 but this was updated to the new version of the standard in mid-2018.

The plant also uses a health and safety management system certified since 2009 according to 18.001: 2007 OHSAS. The unit reported that it had no accidents to the end of August 2018.

Central America: Denmark’s FLSmidth says it is moving ahead with two contracts for cement plants worth over Euro250m following the receipt of the agreed downpayment. One contract is for a new cement plant and the other is for an extension to an existing plant.

The cement plant engineering company has not released many details on the projects. However, both plans will be located in Central America and will supply cement mainly to their local markets. The expected commissioning is within 24 to 36 months and once operational, the cement plants will have a capacity of 2000t/day and 3500t/day respectively.