Displaying items by tag: Sustainability

UAE: The director of the World Cement Association (WCA), Ali Emir Adiguzel, told listeners at the association’s 6th Annual Conference in Dubai that the world has ‘enough cement for the next 25 years.’ Adiguzel addressed the issue of overcapacity by noting a ‘substantial’ drop in demand and pointing out that high input costs had led the sector to raise its prices, by as much as 15% in Europe. He also said that the primary challenge facing the cement industry was “meeting stringent emission targets and embracing carbon capture technologies.”

Adiguzel added "Despite our achievements, there is more work to be done in the years to come. To reach our net zero goal by 2050, we must significantly reduce carbon emissions. The technologies and mechanisms for this endeavour appear available, though currently minuscule and not economically fully feasible. Regulatory frameworks must evolve to minimise costs for end customers. Collaboration between the private and public sectors is imperative to facilitate carbon reduction."

US: Summit Materials has entered into a memorandum of understanding (MOU) with hydrogen producer PCC Hydrogen (PCCH2). The MOU establishes an alliance to develop a fuel replacement strategy for Summit Materials’ cement production. PCCH2 will build a hydrogen plant to supply green hydrogen at a cement plant belonging to Summit Materials subsidiary Continental Cement.

Continental Cement president David Loomes said "Continental Cement has a longstanding commitment to environmental stewardship, seeking out opportunities to develop innovative practices and differentiated solutions to build a better tomorrow. Our company has signed on to the Portland Cement Association (PCA)'s Roadmap to Carbon Neutrality, with a goal of achieving carbon neutrality across the value chain by 2050. By coupling PCCH2's hydrogen production process with our cement manufacturing know-how, we are taking a bold stride towards achieving that goal, while continuing the push to cost-effective decarbonisation of cement manufacturing."

UK: Cemex UK says that it has collected 130,000t of by-pass dust (BPD) from its Rugby cement plant in Warwickshire since 2015. The producer supplies the BPD to the agriculture sector, where it can replace traditional fertilisers and lime due to its high lime and potassium content. Additionally, Cemex UK has sponsored research into this and other circular economic uses of BPD, including an on-going study which claimed the Carbon Journey Award at the Eco Innovation North West Awards 2023.

Cemex’s Europe regional head of sustainability Paul Fletcher said “We are very proud of our partnership with Silverwoods and the considerable positive impact their innovation and expertise has had on our ability to reuse BPD for other applications. We believe it leads the way in our industry and presents real potential to be adapted elsewhere across our operations. Not only does it benefit the environment by reducing the amount of materials that need to be disposed of, but it generates a product that has a value for farmers and helps cut the use of traditional materials.” He added “This partnership demonstrates that to deliver true circularity, more industrial by-products, including those from different sectors of the economy, need to be used as secondary resources, rather than primarily be seen as waste. If this is to be achieved, a new perspective is needed to boost circular economy practices, with regulations and permitting supporting this proactively.”

Switzerland: Reduced-CO₂ cement catalyst developer Nanogence has secured an undisclosed sum from a consortium of investors led by investment fund CirCap. Nanogence’s catalyst reduces the CO₂ emissions of cement production by 40%, without changing production processes. Tech EU News has reported that the catalyst is capable of increasing cement’s strength and durability compared with that of ordinary Portland cement (OPC) produced without it. Prior to the latest financial development, the company had raised US$2.7m-worth of funding.

CEO Abhishek Kumar said “We are excited to receive the support from incoming renowned investors in this essential journey to accelerate the transition towards a low carbon built world. With growing demand worldwide, we need to align with like-minded strong backers for our growth phase.”

US: The US Department of Energy has awarded C-Crete Technologies US$2m in funding. C-Crete Technologies is developing a method for using CO₂ captured at industrial sources or from the air as an ingredient in its cement-free concrete. The binder will produce almost no CO₂ and continue to absorb more CO₂ from the air over time. It offers scalability and cost-parity with conventional cement for concrete producers, according to the developer.

C-Crete Technologies president Rouzbeh Savary said “We are committed to crafting a cement-free, carbon-negative ready-mix concrete that doesn’t just mitigate CO₂ emissions but actively contributes to reversing climate change. Our aim is nothing short of revolutionising this hard-to-abate, carbon-heavy sector.”

UAE: Emirates Cement (Arkan) has appointed Oman and Etihad Rail Company (OER) to provide train transport for imported Omani limestone to its 1Mt/yr Al Ain cement plant.

Saeed Khalfan Al Ghafri, CEO of Emirates Cement (Arkan)’s parent company, Emirates Steel Arkan Group, said “Our collaboration with OER enhances our supply chain capabilities by leveraging the railway network that connects both countries. This agreement paves the way for integrated logistics solutions for transporting raw materials to and from our cement plant in Al Ain, boosting operational efficiencies and cost-effectiveness and reducing environmental impact.”

Spain: Cementos Molins inaugurated its new Euro6.6m headquarters in Sant Vicenç dels Horts, Catalonia. The facilities include a 3250m² solar power plant, which will supply 100% of the energy consumed in the building’s operations. The solar power plant consists of an array of 1455 photovoltaic panels. Cementos Molins says that it also used recycled materials where possible in building its new headquarters.

CEO Julio Rodríguez said “We celebrate 95 years of life and we feel proud to contribute to the development of the country and its social evolution. In our DNA is the will to collaborate with our environment.”

Ghana: CIMPOR has appointed Germany-based ThyssenKrupp Polysius to build a 1280t/day flash activator for clay. The activator will supply calcined clay for use in the production of cement with a clinker factor as low as 50%. This can reduce the cement’s CO₂ emissions by 40% compared with ordinary Portland cement (OPC). The supplier’s contract covers engineering, supply of core equipment and supervision of the project. The equipment includes parts for clay handling, a hammer mill, a flash dryer and preheating and cooling equipment, as well as storage silos. The activator will be natural gas-fired.

Polysius Activated Clay product owner Leo Fit said "Our technology is not only more environmentally friendly, but also creates cost benefits for our customers like CIMPOR. In many regions, limestone is scarce and clinker has to be imported at high cost. At the same time, suitable clay sources are available. The increasing pressure to reduce greenhouse gas emissions is leading cement manufacturers to rethink. They need an alternative that is cost-efficient and at the same time provides high-quality cement. This is exactly what Polysius activated clay offers."

India: A report by the Council on Energy, Environment and Water (CEEW), funded by power provider BP, has estimated that India’s cement and steel sectors will require capital expenditure (CAPEX) investments of US$627bn in order to reach net zero CO₂ emissions. The report stated that waste heat recovery (WHR) and other efficiency-enhancing upgrades to cement plants can immediately reduce the industry’s emissions by 32%.

United News of India has reported that CEEW CEO Arunabha Ghosh said "Incentivising renewable energy will play a pivotal role in decarbonisation, through lower or no transmission charges at central and state levels. The government of India should develop a policy for and expedite the establishment of a carbon capture, utilisation and storage ecosystem to abate more than half of the emissions from the existing steel and cement plants.” Ghosh added “Since hydrogen will play a key role in its implementation, the next phase of the National Green Hydrogen Mission should focus on this agenda."

UK: First Graphene and Breedon Group have entered into a development and commercialisation agreement. Together, the companies aim to enhance Breedon Cement’s CEM II Portland limestone cement (PLC) through the use of First Graphene’s graphene enhanced grinding aids and cement admixtures. Breedon will provide increased access to cement production lines in order to optimise the understanding of the processing environment and operating conditions.

Breedon Group’s Hope cement plant in Derbyshire previously conducted a 24-hour graphene-enhanced cement production trial on 28 June 2023.