Displaying items by tag: Sustainability

France: Cemex France has inaugurated a multi-service green building materials outlet and recycling centre at Genevilliers in Paris, Île-de-France. The company says that the facility will stock its reduced-CO₂ Vertua concrete range. It will also receive construction waste, excavated earth and rubble for use in concrete production or resale as aggregates. The company will offer complete traceability of waste received, and non-recyclable waste will be used in quarry restoration.

France North director of materials Alain Plantier said, "Developing construction in high-growth urban locations requires circular economy solutions which mitigate climate change and save natural resources while improving the wellbeing of inhabitants." He added “Cemex is uniquely positioned to provide integrated solutions for building and maintaining more sustainable and resilient cities, and this new site demonstrates this perfectly. Clients in Paris need low-carbon construction solutions which perform throughout their life cycle. Working together with our clients, this site will help to reduce the carbon footprint of new projects in line with Cemex’s Future In Action strategy – committed to net zero CO₂.”

Austria/Australia: Refractory producer RHI Magnesita and Calix say they have started a memorandum of understanding to develop a flash calciner for use in the production of refractory materials, to enable CO₂ separation for either utilisation or storage. The companies have agreed to run studies up to and including basic front-end engineering and design for a commercial-scale demonstration facility at an RHI Magnesita site.

RHI Magnesita and Calix started discussing a collaboration in early 2019. The application of Calix's technology to refractory products has been the subject of pilot scale test work during 2020, with larger scale test work currently underway.

Luis Bittencourt, chief technology officer of RHI Magnesita said, "We are pleased to be working with Calix on this project, which is a key part of the research and development programme on CO₂ emissions reduction that we are carrying out over the next five years. Together with our partners at Calix, we are seeking to develop new technologies for the capture, storage and utilisation of CO₂ that would otherwise be emitted during the refractory production process." Phil Hodgson, the managing director of Calix added that the company was also looking at strategic opportunities in its magnesium oxide businesses.

Philippines: Holcim Philippines says it is focusing on sustainability and invocation to its customers. At a virtual conference held in mid-June 2021, the building materials producer said that it is using more alternative low-carbon fuels and developing new products that contain less clinker. It added that builders could improve their carbon footprint by ensuring that structures are made with the right materials to meet strength and durability requirements without being overdesigned and that hardware stores could play a role in guiding customers to the correct building materials for their projects. The company is also working on its digital platforms to make customer transactions smoother.

“With our commitment to sustainability and innovation, we will develop the next generation of building materials that will help the country build better for the future. We want to continue to strengthen our collaboration with our customers to raise consumer awareness that these products support their aspirations for a greener and healthier Philippines," said Horia Adrian, Holcim Philippines’ president and chief executive officer.

UK: Fitch Ratings says it does not expect the financial profiles of cement producers to be changed by decarbonisation efforts in its rating horizon. The credit rating agency expects that regulatory scrutiny, investor pressure and societal awareness are likely to accelerate the building materials sector’s decarbonisation drive. However, it predicts that producers will pass on costs to consumers as there are no substitutes for its products. In addition, demand for building materials will grow, supported by increasing needs for infrastructure to cope with the transition to a low-carbon economy and the physical effects of climate change.

It added that, since there are no low carbon solution readily available, such improvements will require ‘significant’ investment and research. Fitch Ratings expect this to arrive after 2030 to meet the tight 2050 sustainability targets by both governments and companies. The cost of this may be large especially as government incentives to support it are, as yet, uncertain.

Fitch Ratings noted that the industry had made significant progress with an 18% reduction in the global average CO₂ intensity of cement production since 1990. However, due to growing demand for cement, the sector’s gross emissions have increased by 50%. It pointed out the large role China and India have to play in emissions reductions as they are the largest concrete producers in the world. However, Europe is seen as the most demanding region for decarbonisation regulations at present.

France: Extinction Rebellion activists forced operations to stop temporarily at LafargeHolcim’s Port de Javel ready-mixed concrete plant in Paris on 30 June 2021. Members of the climate activist group trespassed on the site to denounce what they called the company’s firm's environmentally damaging pursuit of profit, according to Reuters. The building materials producer was forced to divert its trucks to another site during the chaos. Earlier in the week protestors from Extinction Rebellion and the non-government organisation Soulevements de la Terre targeted another LafargeHolcim site near Paris.

In late 2020 the council of Paris voted to withdraw permissions for a planned expansion to LafargeHolcim subsidiary Lafarge France’s Bercy concrete plant after protesters captured footage of a slurry spill that the company called ‘exceptional.’

LafargeHolcim currently has a target to reduce its CO₂ intensity in cement to 475kg net CO₂/t by 2030. The group says it hopes to become ‘net zero’ in the future. It is currently working with the Science-Based Targets Initiative (SBTi) to define a roadmap to 2050 to, “reduce scope one CO₂ emissions to a target consistent with a net zero pathway endorsed by SBTi.”

Fernando A González and Cemex took to the virtual airways this week with Cemex Day 2021. The investors’ update comprised the usual greatest hits package explaining how well everything is going: earnings growth and leverage levels about to hit desired targets, selective investments and divestments on the way, new production capacity round the corner and punchy sustainability goals turning up earlier than expected. Or at least that’s the way that chief executive officer González and the team told it.

To be fair to Cemex, it seems to be in a good place right now. It weathered 2020 well and now its first quarter results in 2021 compared to the same period in 2019, before coronavirus hit, are looking rosy with cement sales volumes growth of 9%. How much of that is attributable to pent up demand from 2020 remains to be seen though. Its strategy of focusing on markets in North America and Europe appears to have paid off in recent years with its competitors copying it as they have retreated from riskier climes and concentrated on core territories. Its obsession with righting the ratio between its debts and earnings is closer than ever to being realised, with a 4.07x net leverage ratio in 2020 and a target of 3x or lower planned for 2023. That last target is crucial both materially and psychologically for the company as it starts to put it back in the same financial field as its Western multinational competitors and opens up new investment opportunities.

From a production angle, the big news from the event was a 10Mt/yr cement production expansion project between now and 2023. This wasn’t quite as promising as it sounded, as just under half of this was attributed to legacy projects in Mexico, Colombia and the Philippines and some of the new projects had already been announced, but it does bookmark a move from divesting plants to upgrading and building new ones.

The new projects comprise an additional 5.7Mt/yr capacity from on-going debottlenecking, new integrated plants, new grinding plants and reopening idle or mothballed plants. During the event José Antonio González, the Executive Vice President of Strategic Planning & Business Development broke it down into 3.5Mt in Mexico, consisting of 1.5Mt additional grinding capacity at the integrated Tepeaca plant, a 0.5Mt/yr expansion at the integrated Huichapan plant and 1.5Mt/yr from bringing both idled lines back into production at the CPN Hermosilla plant in Senora to support the US market. That last one notably was partly announced in February 2021. In Europe and the US the group plans to add 1.2Mt/yr including expanding grinding capacity at two plants in Europe with details to be announced later. Finally, the company plans to add 1Mt/yr of additional capacity in South American including restarting an idled 0.5Mt/yr kiln at a plant in the Dominican Republic and building a new 0.5Mt/yr grinding mill in Guatemala.

Cemex has also stepped up its target reduction in CO₂ emissions to below 475kg CO₂/t of cementitious material, an approximately 40% reduction in CO₂ emissions compared to 1990 levels, by 2030. The previous target for 2030 of 520 kg CO₂ has been brought forward to 2025. This compares to LafargeHolcim’s similar target of 475kg CO₂/t by 2030, HeidelbergCement’s target of 500kg CO₂/t by 2030 and CRH’s target of 530kg CO₂/t by 2030. The group is planning to spend US$60m/yr on its decarbonisation projects. This compares to a spend of around US$140m/yr on its 10Mt/yr cement production capacity expansion drive over the next three years. Or to put it another way, the group is spending more on growing than sustainability.

Unfortunately, it wasn’t all good public relations for Cemex this week with the news in the Colombian press that one of its former executives is set to be investigated by the authorities over his alleged involvement in the ongoing Maceo cement plant corruption case. The background to this one is that in 2016 Cemex fired several senior staff members, and the local subsidiary’s chief executive resigned, in relation to the building of a new integrated plant at Maceo. This followed an internal audit and investigation into payments worth around US$20m made to a non-governmental third party in connection with the acquisition of the land, mining rights and benefits of the tax free zone for the project. Legal proceedings followed in Colombia and the US. Many large companies have legacy problems to deal with. Just take LafargeHolcim’s continued connection to Lafarge Syria’s conduct in the early 2010s. At the time of writing the Maceo plant is still yet to start operation and is likely to be one of the ongoing projects mentioned above.

Cemex’s second quarter results are due to arrive towards the end of July 2021 but the group is presenting an upbeat image. Sales are up, debts are down, divestments are out and expansions are in. Confidence is important for a multinational trying to convince the rating agencies to give it back its investment grade, so whether this is strictly true or not it certainly knows how to talk the talk. One question going forward at least is how strictly Cemex will want to stick to its core markets if the good times really have returned?

Germany: Two studies looking at how to prepare investments for the conversion to an oxyfuel process have been completed at Hocim’s Germany’s Lägerdorf cement plant. The projects were running with technology partners ThyssenKrupp Industrial Solutions and Linde. Project Oxyfuel100, part of the Westküste100 initiative, was finalised in mid-April 2021. In addition to the oxyfuel process, the technical and economic feasibility of the downstream CO₂ extraction, processing and forwarding was examined. The results of the feasibility study were reported as being “extremely positive.”

Australia: Calix has joined as a partner of the Heavy Industry Low-carbon Transition Cooperative Research Centre (HILT CRC). The initiative brings together heavy industry players, government and research and aims to boost the capability of Australian companies to remain globally competitive by capitalising on existing mineral and renewable energy resources to become international producers and exporters of low-carbon products. HILT CRC has secured US$29m from the government. This joins funding of US$158m in direct and in-kind contributions from its partners over the last decade.

“It is a chance for us to demonstrate the technology developed for CO₂ mitigation in the production of cement and lime through our European LEILAC-1 and 2 projects in an Australian setting, as well as explore other more sustainable applications for our technology in heavy industry, backed by this impressive team of researchers and industrial participants," said Calix’s managing director Phil Hodgson.

As part of the HILT CRC, Calix will continue to develop its technology for the reduction of carbon emissions from lime and cement production, and also use its Calix Flash Calciner (CFC) technology to develop other more processing applications such as for bauxite processing for the aluminium industry and production of calcined clay from kaolinite for use in new lower carbon cements.

HILT CRC’s core industrial partners include Adbri, Alcoa, Boral, Fortescue, Grange Resources, Liberty, Roy Hill and South32. The initiative has its headquarters in Adelaide and it plans to establish hubs in heavy industry regions of Gladstone, the Pilbara, Northern Tasmania, South Australia’s Upper Spencer Gulf, Western Australia's Kwinana and South West regions, the Southern Highlands of Nnew South Wales and Portland in Victoria.

France: Denmark-based FLSmidth has won a contract to supply a 400t/day calcined clay production line to Vicat’s Xeuilley integrated cement plant. The order includes flash calciner technology, an environmental control system and alternative fuel (AF) firing, handling and storage equipment. The line will have a design capacity of up to 525t/day and is scheduled for commissioning in 2023. It will enable clinker substitution in cement of up to 40%, according to the supplier. It says that cement produced using calcined clay will have a 16% smaller carbon footprint than its clinker-based equivalent. The value of the contract is Euro26.8m.

Vicat deputy chief executive officer Eric Bourdon said, “EU regulations and increasing demand for more sustainable cement has accelerated the decision to introduce clay as an environmental alternative to clinker in our production. With clay readily available in the area and positive results from pilots at FLSmidth’s test facilities in Denmark, we feel confident about the technology and hope to be able to expand further in the future.”

Mexico: Cemex has launched a new brace of CO₂ emissions reduction targets. The group is now targeting CO₂ emissions below 475kg/t of cement and 165kg/m3 of concrete by 2030. These represent decreases of 40% and 35% respectively compared to 1990 levels. The group plans to invest US$60m/yr in efforts to meet its 2030 targets. It had previously targeted CO₂ emissions below 520kg/t of cement by 2030. It now aims to achieve the previous target by 2025. The group says it intends to reach the new targets through the use of alternative fuels with high biomass content, hydrogen injection, low temperature and low CO₂ clinker, decarbonated raw materials, optimisation of the kilns’ heat consumption and the reduction of clinker factor through the higher utilisation of blended cements in the market.

Chief executive officer Fernando Gonzalez said, “Climate action is the biggest challenge of our times, and Cemex is taking decisive action to address it. We commit to continue leading the industry in climate action.”